Continental Automotive Systems Corporation

Vitesco Technologies Usa, LLC

Mohammed Rizwan Khan

Donald Taylor

John Norman Stockbridge

Nathan Cowan

Stefan Köhler

Julian Czajkowski

Don Taylor

Dean Sorell

Joy Jacobs

Jennifer Betsistas

Dominik Ilse

A valve, such as a throttle valve plate, which is suitable for use with a throttle assembly, and is able to withstand a backpressure test. The throttle valve plate includes a flat plate, and a plastic material overmolded onto a portion of the valve plate. The plate includes at least one rib, and may include a plurality of ribs, allowing for a thinner and lighter weight plate which is manufactured at a lower cost. The valve may also be a two-piece valve plate having an overlap portion. The two pieces of the valve plate overlap at the portion of the valve plate which interfaces with the shaft of the throttle assembly. The remaining portion of the plate surface includes at least one ribbed feature, and may include a plurality of ribbed features which reduce material usage and therefore reduce weight and cost, but also provide the required strength and rigidity.

Throttle plate

A throttle body assembly includes a housing defining a throttle bore with a throttle plate in the bore and mounted on a shaft. An electric motor has a pinion gear. A gear assembly includes an intermediate gear and a sector gear and transfers rotational drive from the electric motor to the throttle plate. Biasing structure biases the sector gear and thus the shaft to cause the throttle plate to close the throttle bore defining a closed position thereof. When the motor is energized, rotation of the pinion gear causes rotation of the gear assembly, against the bias on the sector gear, thereby causing rotation of the shaft to move the throttle plate from the closed position to an open position. A position sensor assembly determines a position of the plate.

Electronic throttle body assembly

A throttle body having an integrated sector gear which includes a sector gear component, a bushing integrally formed with the sector gear component such that the bushing and sector gear component are a single part, and an insert, where the bushing and the sector gear formed around the insert. The insert includes a first arm and a second arm, and the insert is configurable to be formed with the sector gear and the bushing to be suitable for use with one or more packaging requirements of the throttle body.

Sector gear with integrated bushing

A throttle body assembly includes a housing defining a throttle bore with a throttle plate in the bore and mounted on a shaft. An electric motor has a pinion gear. A gear assembly transfers rotational drive from the electric motor to the throttle plate. Biasing structure biases the gear assembly and thus the shaft to cause the throttle plate to close the throttle bore defining a closed position thereof. When the motor is energized, rotation of the gear assembly, against the bias biasing structure, thereby causing rotation of the shaft to move the throttle plate from the closed position to an open position. A position sensor assembly determines a position of the plate.

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Chatham, Canada

Mohammed Rizwan Khan