Gm Global Technolgoy Operations, Inc.

Mohammad Hotait

Goro Tamai

Shawn Harold Swales

Jian Yao

Chengwu Duan

Seongchan Pack

David J Varda

Avinash Singh

Christopher B Preston

Ahmet Kahraman

David Talbot

Samuel Shon

A speed reduction assembly for an electric vehicle includes an electric machine configured to operate as a motor and as a generator. The electric machine includes an output shaft that is rotatable about a longitudinal axis at an output speed. The assembly also includes an output member coupled to the output shaft and rotatable about the longitudinal axis at a reduced speed. In addition, the assembly includes a pericyclic apparatus coupled to the output shaft and the output member to reduce the output speed of the output shaft to the reduced speed of the output member. A vehicle may include the speed reduction assembly in certain configurations. The vehicle includes a battery module and the electric machine is in electrical communication with the battery module to recharge the battery module when the electric machine operates as the generator.

Speed reduction assembly and a vehicle that utilizes the speed reduction assembly

A gear assembly includes a first gear having a first hub surrounded by a first plurality of teeth. The first plurality of teeth each define a respective first contact region. The gear assembly includes a second gear having a second hub surrounded by a second plurality of teeth. The second plurality of teeth are adapted to mesh with the first plurality of teeth at the respective first contact region in order to drive a respective load in a first direction. The first hub and the first plurality of teeth include respective zones defining a respective elastic modulus. A three-dimensional distribution of the respective physical size and the respective elastic modulus of the respective zones is optimized such that a fluctuation of mesh stiffness along the respective first contact region is at or below a first predefined threshold.

Gear assembly with optimized configuration for mesh stiffness

An electric drive unit includes an electric motor, a differential assembly, and a double-helical gearset positioned between and interconnecting the electric motor and the differential assembly and adapted to transfer rotational motion from the electric motor to the differential assembly, the double-helical gearset including a driving double-helical gear rotationally mounted onto a transfer shaft of the electric motor and including a right-hand helix, a left-hand helix and a gap extending circumferentially between the right-hand helix and the left-hand helix, and a driven double-helical gear rotationally mounted onto a housing of the differential assembly and including a right-hand helix, a left-hand helix and a gap extending circumferentially between the right-hand helix and the left-hand helix, and a park gear positioned within the gap between the right hand helix and the left hand helix of one of the driving double-helical gear and the driven double-helical gear, wherein one of the driving double-helical gear and the driven double-helical gear is axially moveable.

Electric drive unit with double helical gear

A fluid containing component is provided having a structure and a sump for storing a fluid. A gear baffle is disposed between the rotatable component and the structure. The gear baffle includes a first side end and a second side defining a gear cavity therebetween. The fluid displaced by rotation of a gear positioned within the gear baffle collects on inner surfaces of the gear baffle and is directed out of the gear baffle through at least one flow port of the baffle.

Gear baffle

A variable baffle for controlling a flow of oil at a gear mesh includes a first baffle member fixed proximate to the gear teeth of a first rotating gear. A second baffle member is rotatably connected to the first baffle member. A third baffle member is fixed proximate to a second rotating gear and aligned with the second baffle member when the second baffle member is in a closed position. A rotating member rotatably connects the second baffle member to the first baffle member. The second baffle member is movable away from the closed position to an open position when the force of a fluid expelled from the gear teeth of the first rotating gear exceeds a force applied to the rotating member normally acting to move the second baffle member toward the closed position.

Growing community of inventors

Rochester Hills, MI, United States of America

Mohammad Hotait