Saudi Arabian Oil Company

King Abdullah University of Science and Technology

Mohamed Abdelkader

Sahejad Patel

Fadl Abdellatif

Hassane Trigui

Abdoulelah Al-Hannabi

Jeff S Shamma

Brian Parrott

Christian Claudel

Ibrahim Hoteit

Fadi Abdellatif

Usman Amin Fiaz

Abdoulelah Hannabi

Mohammad Shaqura

An in-pipe apparatus for pipe inspection or maintenance is provided. The apparatus includes: a rotational deployment mechanism to rotationally deploy a probe or tool about an inner circumference of a pipe with respect to an axis of rotation; a radial deployment mechanism to radially deploy the probe or tool in a radial direction from the axis of rotation toward a target point on the inner circumference; and a passive centering mechanism to passively align the axis of rotation with the axis of the pipe. In some embodiments, the rotational deployment mechanism includes a motor to rotate the radial deployment mechanism about the axis of rotation. In some embodiments, the apparatus further includes a longitudinal deployment mechanism to longitudinally deploy the probe or tool along the pipe axis, with the passive centering mechanism passively maintaining alignment of the axis of rotation with the pipe axis during the longitudinal deployment.

In-pipe passive centering mechanism with radial probe or tool deployment mechanism

A two-wheel compact magnetic crawler vehicle for traversing and inspecting surfaces. The crawler comprises a chassis. Two independently actuated magnetic drive wheels are spaced apart in a lateral direction and mounted to the chassis by a hinged joint enabling each wheel to tilt in response to the surface curvature. A probe wheel is provided at the midpoint between the two drive wheels and laterally in line therewith. A spring-assisted probe carrier passively moves the probe wheel vertically relative to the chassis in response to changes in the surface curvature. Additionally, the vehicle includes a probe angle normalization mechanism comprising spring-loaded, vertically moveable, ball casters positioned symmetrically about the probe wheel. The combined utilization of the probe carrier and the caster carrier passively maintain the probe contacting the surface, the chassis level, and the probe normal to the surface irrespective of changes in the surface curvature with vehicle movement.

Two-wheel compact inspection crawler with automatic probe normalization

An automated system for performing multiple operations on one or more weld joints of a pipe string includes a main controller including a user interface; and a first robotic device that is in communication with the main controller and is configured to controllably travel inside of the pipe string and detect and uniquely identify each weld joint within the pipe string based on a vision-based weld detection module that is executed on a first onboard computer. The vision-based weld detection module provides at least one of: (1) images captured within the pipe string and (2) a live video feed within the pipe string that is displayed on the user interface for allowing a user to review and approve detection of the weld joint, whereupon once the user confirms the approval, the first robotic device automatically positions itself a predefined distance from the detected weld joint and automatically begins to perform at least one operation on the weld joint.

Automation in a robotic pipe coating system

A method for treating an interior weld joint located along an inner surface of a pipe includes the steps of: (a) advancing an internal grinder device within the pipe to the interior weld joint, wherein the internal grinder device includes a hollow housing that has a first open end and a first grinding implement that is disposed within the hollow housing and coupled thereto with a first biasing member; and (b) controllably rotating the hollow housing to at least a threshold speed at which time and under centrifugal force, the first grinding implement moves from an at rest retracted position to a deployed position in which the first grinding implement extends radially beyond the first open end for contacting and grinding the interior weld joint as the hollow housing and the first grinding implement are rotated.

Internal grinding device for pipes and weld joints

A method of inspection or maintenance of a curved ferromagnetic surface using an unmanned aerial vehicle (UAV) having a releasable crawler is provided. The method includes: flying the UAV from an initial position to a pre-perching position in a vicinity of the ferromagnetic surface; autonomously perching the UAV on the ferromagnetic surface; maintaining magnetic attachment of the perched UAV to the ferromagnetic surface; releasing the crawler from the magnetically attached UAV onto the ferromagnetic surface; moving the crawler over the curved ferromagnetic surface while maintaining magnetic attachment of the released crawler to the ferromagnetic surface; inspecting or maintaining the ferromagnetic surface using the magnetically attached crawler; and re-docking the released crawler with the perched UAV.

Inspection method using a perching UAV with a releasable crawler

A robotic vehicle for traversing surfaces comprises a chassis having a plurality of wheels mounted thereto. Two magnetic drive wheels are spaced apart in a lateral direction and rotate about a rotational axis while a stabilizing wheel is provided in front of or behind the two drive wheels. The drive wheels are configured to be driven independently, thereby driving and steering the vehicle along the surface. The vehicle also includes a sensor probe assembly that is supported by the chassis and configured to take measurements of the surface being traversed. In accordance with a salient aspect, the vehicle includes a probe normalization mechanism that is configured to determine the surface curvature and adjust the orientation of the probe transducer as a function of the curvature of the surface, thereby maintaining the probe at the preferred inspection angle irrespective of changes in the surface curvature with vehicle movement.

Crawler vehicle with automatic probe normalization

A system for performing multiple operations on one or more weld joints of a pipe string includes a robotic scanning device that is configured to controllably travel inside of the pipe string and detect, scan and uniquely identify each weld joint within the pipe string. The system further includes a plurality of secondary robotic devices that are each configured to controllably travel inside of the pipe string and perform one or more specific operations on the one or more weld joints of the pipe string. The robotic scanning device includes a processor that is configured to generate a work plan for the plurality of secondary robotic devices. The robotic scanning device transmits work plan commands to each of the plurality of secondary robotic devices and receive transmissions from the plurality of secondary robotic devices.

Optimized method and system for internal coating of field girth welds

An in-pipe apparatus for pipe inspection or maintenance using a probe or tool includes: a lateral deployment mechanism including a perpendicular deployment mechanism and a linear actuator configured to deploy the perpendicular deployment mechanism in a lateral direction toward a target point to contact an inner wall of the pipe and passively deploy a probe or tool perpendicularly on or at the target point; and a rotational deployment mechanism coupled to the lateral deployment mechanism and including a motor configured to rotationally deploy the lateral deployment mechanism about the inner circumference with respect to a rotation axis that differs from the pipe axis, to align the lateral deployment mechanism in the lateral direction. The perpendicular deployment mechanism includes: a pivot member to pivot the perpendicular deployment mechanism about a pivot axis parallel to the rotation axis; and a probe or tool holder coupled to the pivot member.

Passive alignment mechanism for off-centered probe deployment

An apparatus for automated inspection or maintenance is provided. The apparatus includes a dual slider mechanism for deploying a probe. The dual slider mechanism comprises: a frame; a probe slider configured to attach the probe; a probe linear guide coupled to the frame and configured to guide the probe slider and attached probe in a linear direction; a spring having one end attached to the probe slider; a spring slider attached to another end of the spring; and a spring linear guide coupled to the frame and configured to guide the spring slider and attached spring in the linear direction, in order to guide the probe slider and attached probe in the linear direction along the probe linear guide using the guided spring.

Dual slider mechanism

An unmanned aerial vehicle (UAV) autonomously perching on a curved surface from a starting position is provided. The UAV includes: a 3D depth camera configured to capture and output 3D point clouds of scenes from the UAV including the curved surface; a 2D LIDAR system configured to capture and output 2D slices of the scenes; and a control circuit. The control circuit is configured to: control the depth camera and the LIDAR system to capture the 3D point clouds and the 2D slices, respectively, of the scenes; input the captured 3D point clouds from the depth camera and the captured 2D slices from the LIDAR system; autonomously detect and localize the curved surface using the captured 3D point clouds and 2D slices; and autonomously direct the UAV from the starting position to a landing position on the curved surface based on the autonomous detection and localization of the curved surface.

Automation methods for UAV perching on pipes

A grasp and release mechanism for carrying a load. The grasp and release mechanism includes a frame; a grasp mechanism attached to the frame and including plural permanent magnets configured to magnetically attach to a ferrous load; a release mechanism attached to the frame, wherein the release mechanism includes a drop plate; and an actuator mechanism attached to the frame and configured to apply a force F to the drop plate. The drop plate is configured to suddenly move relative to the frame to apply the force F to the load.

Impulsive release mechanism and method

An unmanned aerial vehicle (UAV) for landing and perching on a curved ferromagnetic surface is provided. The UAV includes a plurality of articulated legs. Each articulated leg includes: a magnet configured to magnetically attach to the curved ferromagnetic surface; and a magnetic foot for housing the magnet and configured to magnetically articulate towards and attach to the curved ferromagnetic surface using the magnet in a perpendicular orientation with respect to the curved ferromagnetic surface, in response to the UAV approaching the curved ferromagnetic surface, in order to land the UAV on the curved ferromagnetic surface and for the UAV to perch on the curved ferromagnetic surface after the landing. The magnetic foot is configured to remain magnetically attached to the curved ferromagnetic surface while the UAV is perched on the curved ferromagnetic surface.

Articulated magnet-bearing legs for UAV landing on curved surfaces

An in-pipe apparatus for pipe inspection or maintenance is provided. The apparatus includes: a rotational deployment mechanism to rotationally deploy a probe or tool about an inner circumference of a pipe with respect to an axis of rotation; a radial deployment mechanism to radially deploy the probe or tool in a radial direction from the axis of rotation toward a target point on the inner circumference of the pipe; and a passive centering mechanism to passively align the axis of rotation with the axis of the pipe. In some embodiments, the rotational deployment mechanism includes a motor to rotate the radial deployment mechanism about the axis of rotation. In some embodiments, the apparatus further includes a longitudinal deployment mechanism to longitudinally deploy the probe or tool along the axis of the pipe, with the passive centering mechanism passively maintaining alignment of the axis of rotation with the pipe axis during the longitudinal deployment.

An in-pipe inspection or maintenance apparatus comprises: a single rotational and radial deployment mechanism to both rotationally deploy a probe or tool about an inner circumference of a pipe with respect to the axis of the pipe and radially deploy the probe or tool to first and second target points on the inner circumference; and a single actuator to automatically actuate the rotational and radial deployment mechanism to perform both the rotational and radial deployments of the probe or tool. The rotational and radial deployment mechanism is further configured to: rotate the probe or tool and radially extend the probe or tool to the first target point in response to the single actuator actuating the rotational and radial deployment mechanism; and rotate the probe or tool from the first target point to the second target point in response to the single actuator further actuating the rotational and radial deployment mechanism.

Growing community of inventors

Thuwal, Saudi Arabia

Mohamed Abdelkader