Sandisk Technologies Inc.

Mitsuteru Mushiga

Akio Nishida

Kenji Sugiura

Hisakazu Otoi

Hiroyuki Ogawa

Zhixin Cui

Tuan Duc Pham

Masanori Tsutsumi

Michiaki Sano

Shinsuke Yada

Jongsun Sel

Ken Oowada

Masatoshi Nishikawa

Kiyohiko Sakakibara

Teruo Okina

Yuji Fukano

Daewung Kang

Johann Alsmeier

James K Kai

Tong Zhang

Murshed Chowdhury

Fumitaka Amano

Yoshitaka Otsu

Kensuke Yamaguchi

Shigehisa Inoue

Shigehiro Fujino

Syo Fukata

Zhen Chen

Masato Miyamoto

Kensuke Ishikawa

Motoki Kawasaki

Yusuke Osawa

Ryosuke Kaneko

Vincent Shih

Takashi Kashimura

Yasushi Doda

Yohei Yamada

Yuki Fukuda

Yoshihiro Ikeda

A bonded assembly includes a first memory die and a logic die. The first memory die includes a first alternating stack of first insulating layers and first electrically conductive layers, first memory opening fill structures, a first stepped dielectric material portion, and first column-shaped conductive via structures including a respective conductive shaft portion vertically extending through a respective subset of the first electrically conductive layers, a respective conductive base portion, and a respective conductive capital portion contacting a horizontal surface of a respective one of the first electrically conductive layers. The logic die includes logic-side bonding pads that are bonded to the first column-shaped conductive via structures.

Bonded assembly containing conductive via structures extending through word lines in a staircase region and methods for making the same

A vertical layer stack including a bit-line-level dielectric layer and an etch stop dielectric layer can be formed over an array region. Bit-line trenches are formed through the vertical layer stack. Bit-line-trench fill structures are formed in the bit-line trenches. Each of the bit-line-trench fill structures includes a stack of a bit line and a capping dielectric strip. At least one via-level dielectric layer can be formed over the vertical layer stack. A bit-line-contact via cavity can be formed through the at least one via-level dielectric layer and one of the capping dielectric strips. A bit-line-contact via structure formed in the bit-line-contact via cavity includes a stepped bottom surface including a top surface of one of the bit lines, a sidewall segment of the etch stop dielectric layer, and a segment of a top surface of the etch stop dielectric layer.

Three-dimensional memory device containing self-aligned bit line contacts and methods for forming the same

A three-dimensional memory device includes an alternating stack of insulating layers and electrically conductive layers located over at least one source layer, and groups of memory opening fill structures vertically extending through the alternating stack. Each memory opening fill structure can include a vertical stack of memory elements and a vertical semiconductor channel. A plurality of source-side select gate electrodes can be laterally spaced apart by source-select-level dielectric isolation structures. Alternatively or additionally, the at least one source layer may include a plurality of source layers. A group of memory opening fill structures can be selected by selecting a source layer and/or by selecting a source-level electrically conductive layer.

Three-dimensional memory device with separated source-side lines and method of making the same

A semiconductor structure includes a peripheral circuit, a first three-dimensional memory array overlying the peripheral circuit and including a first alternating stack of first insulating layers and first electrically conductive layers containing first word lines and first select lines, and first memory stack structures vertically extending through the first alternating stack, and a second three-dimensional memory array overlying the first three-dimensional memory array and including a second alternating stack of second insulating layers and second electrically conductive layers containing second word lines and second select lines, and second memory stack structures vertically extending through the second alternating stack. The peripheral circuit includes a first word line driver circuit having first word line driver output nodes electrically connected to at least some of the first word lines and at least some of the second word lines, and each first word line is electrically connected to a respective second word line.

Three-dimensional memory device containing a shared word line driver across different tiers and methods for making the same

A memory die including a three-dimensional array of memory elements and a logic die including a peripheral circuitry that support operation of the three-dimensional array of memory elements can be bonded by die-to-die bonding to provide a bonded assembly. External bonding pads for the bonded assembly can be provided by forming recess regions through the memory die or through the logic die to physically expose metal interconnect structures within interconnect-level dielectric layers. The external bonding pads can include, or can be formed upon, a physically exposed subset of the metal interconnect structures. Alternatively or additionally, laterally-insulated external connection via structures can be formed through the bonded assembly to multiple levels of the metal interconnect structures. Further, through-dielectric external connection via structures extending through a stepped dielectric material portion of the memory die can be physically exposed, and external bonding pads can be formed thereupon.

Three-dimensional device with bonded structures including a support die and methods of making the same

An alternating stack of insulating layers and spacer material layers is formed over a source-level sacrificial layer overlying a substrate. The spacer material layers are formed as, or are subsequently replaced with, electrically conductive layers. Memory stack structures including a respective vertical semiconductor channel and a respective memory film are formed through the alternating stack. A source-level cavity is formed by removing the source-level sacrificial layer. Semiconductor pillar structures may be used to provide mechanical support to the alternating stack during formation of the source-level cavity. A source-level semiconductor material layer can be formed in the source-level cavity. The source-level semiconductor material layer adjoins bottom end portions of the vertical semiconductor channels and laterally surrounds the semiconductor pillar structures. The source-level semiconductor material layer may be electrically isolated from a substrate semiconductor material layer in the substrate by a series connection of two p-n junctions having opposite polarities.

Three-dimensional memory device containing a replacement buried source line and methods of making the same

A contact via structure vertically extending through an alternating stack of insulating layers and electrically conductive layers is provided in a staircase region having stepped surfaces. The contact via structure is electrically isolated from each electrically conductive layer of the alternating stack except for an electrically conductive layer that directly underlies a horizontal interface of the stepped surfaces. A laterally-protruding portion of the contact via structure contacts an annular top surface of the electrically conductive layer. The electrical isolation can be provided by a ribbed insulating spacer that includes laterally-protruding annular rib regions at levels of the insulating layers, or can be provided by annular insulating spacers located at levels of the electrically conductive layers. The contact via structure can contact a top surface of an underlying metal interconnect structure that overlies a substrate to provide an electrically conductive path.

Three-dimensional memory device containing through-memory-level contact via structures and method of making the same

A three-dimensional memory device includes alternating stacks of insulating layers and electrically conductive layers located over a substrate. Each alternating stack within the plurality of alternating stacks is laterally spaced apart from one another by a network of interconnected trenches that extend through each level of the insulating layers and the electrically conductive layers. Groups of memory stack structures extend through a respective one of the alternating stacks. The network of interconnected trenches includes first lengthwise trenches laterally extending along a first horizontal direction by a first lateral trench extension distance, second lengthwise trenches laterally extending along the first horizontal direction and interlaced with the first lengthwise trenches to provide a laterally alternating sequence, and widthwise trenches connecting an end of a respective one of the second lengthwise trenches to a portion of a sidewall of a first lengthwise trench. The staircase regions provide a compact layout.

Three-dimensional memory device having double-width staircase regions and methods of manufacturing the same

A vertically alternating stack of insulating layers and dielectric spacer material layers is formed over a semiconductor substrate. The vertically alternating stack is patterned into a first alternating stack located at a center region of a memory die and a second alternating stack that laterally encloses the first alternating stack. Memory stack structures are formed through the first alternating stack, and portions of the dielectric spacer material layers in the first alternating stack are replaced with electrically conductive layers while maintaining the second alternating stack intact. At least one metallic wall structure is formed through the second alternating stack. An edge seal assembly is provided, which includes at least one vertical stack of metallic seal structures. Each vertical stack of metallic seal structures vertically extends contiguously from a top surface of the semiconductor substrate to a bonding-side surface of the memory die, and includes a respective metallic wall structure.

Three-dimensional memory device including a deformation-resistant edge seal structure and methods for making the same

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Yokkaichi, Japan

Mitsuteru Mushiga