Mitsubishi Chemical Basf Company Limited

Jsp Corporation

Mitsushi Murata

Yukio Kato

Tsunenori Takahashi

Yohta Kuwada

Provided are an expanded acrylic resin beads molded article that produces little soot during burning, and has good castabilities and high strength, and an expandable acrylic resin bead and an expanded acrylic resin bead for producing the expanded acrylic resin beads molded article. The expandable acrylic resin bead includes a physical blowing agent and a copolymer. The copolymer is composed of a methyl methacrylate component, an acrylic acid ester component, and a styrene component in a predetermined proportion. The copolymer constitutes a base resin of the expandable acrylic resin beads. The water content of the expandable acrylic resin bead is a 0.5 mass % or less. The expanded acrylic resin bead includes the copolymer and has a bulk density and cell diameters within predetermined ranges, and the expanded acrylic resin beads molded article is produced by in-mold molding of plural expanded beads.

Expandable acrylic resin bead, expanded acrylic resin bead, and expanded acrylic resin beads molded article

A suspending agent-containing slurry is disclosed which comprises a dispersant and a particulate suspending agent having a particle size distribution in which the particle diameter at weight-cumulative 95%, from the minimum particle size, is 1 &mgr;m or smaller. A method for efficiently producing the suspending agent-containing slurry is also disclosed. A process for suspension polymerization by use of the suspending agent-containing slurry is further disclosed. The slurry not only has such an excellent suspending ability in suspension polymerization that it enables the production of vinyl polymer beads having a narrow bead size distribution, but also is capable of retaining this ability over long and of exhibiting the same ability even when it has a high concentration. The suspension polymerization process enables vinyl polymer beads having a narrow bead size distribution to be produced efficiently due to the use of the slurry.

Suspension polymerization process using suspending agent-containing slurry

A suspending agent-containing slurry is disclosed which comprises a dispersant and a particulate suspending agent having a particle size distribution in which the particle diameter at weight-cumulative 95%, from the minimum particle size, is 1 .mu.m or smaller. A method for efficiently producing the suspending agent-containing slurry is also disclosed. A process for suspension polymerization by use of the suspending agent-containing slurry is further disclosed. The slurry not only has such an excellent suspending ability in suspension polymerization that it enables the production of vinyl polymer beads having a narrow bead size distribution, but also is capable of retaining this ability over long and of exhibiting the same ability even when it has a high concentration. The suspension polymerization process enables vinyl polymer beads having a narrow bead size distribution to be produced efficiently due to the use of the slurry.

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Mie, Japan

Mitsushi Murata