Japan Synthetic Rubber Co., Ltd.

Mitsuo Abe

Syuji Tsuchikawa

Masaaki Mawatari

Seiichi Atomori

Akira Kamiya

Tadahiko Tsutsumi

Fumio Kurihara

Masahiko Noro

Shinichi Kimura

Masaki Nagata

Hisao Nagai

Yozo Kitagawa

Masamichi Iwama

Seiji Tai

Takao Morikawa

Tsugio Asakawa

Tadashi Kato

Minoru Furuichi

Shohei Wada

Tsukasa Maeda

Junya Itoh

Teizo Fukuta

Masafumi Kikuchi

Nobuyuki Katsuki

Tetsuo Murata

Nobuhide Shiraishi

A heat resistant thermoplastic resin composition comprising (a) 5 to 99% by weight of a poly(phenylene ether), (b) 95 to 1% by weight of a thermoplastic resin which is obtained by polymerizing in the absence of a rubber-like polymer a resin constituent mixture comprising an aromatic alkenyl compound, an alkenyl cyanide compound, and, if necessary, other alkenyl monomers copolymerizable with said monomers, and (c) up to 94% by weight of other styrenic resins, said thermoplastic resin (b) comprising (A) 1-50% by weight of a polymer having an alkenyl cyanide compound content of 1% by weight or more but less than 10% by weight, (B) 1-70% by weight of a polymer having an alkenyl cyanide compound content of 10% by weight or more but less than 20% by weight, (C) 5-90% by weight of a polymer having an alkenyl cyanide compound content of 20% by weight or more but less than 40% by weight, and (D) up to 70% by weight of a polymer having an alkenyl cyanide compound content of 40% by weight or more, and having a total alkenyl cyanide compound content of 10 to 40% by weight and an intrinsic viscosity of preferably 0.1- 1.5 dl/g as measured in methyl ethyl ketone at 30.degree. C. The above thermoplastic resin composition is excellent in not only heat resistance but also impact resistance, thermal stability, painting, and surface gloss of molded article.

Heat resistant, thermoplastic resin composition

A process for producing a thermoplastic resin by polymerizing a monomer mixture consisting of an unsaturated nitrile monomer and an alkenyl aromatic hydrocarbon monomer in the presence of a rubbery polymer latex, characterized in that

Process for producing thermoplastic graft copolymer resin containing

A process for producing a rubber-modified thermoplastic resin by graft-copolymerizing a monomeric component composed of an aromatic alkenyl compound, an alkenyl cyanide compound and a methacrylic acid ester compound on an ethylene-propylene rubber, characterized in that the first reaction step, a monomer mixture composed of an aromatic alkenyl compound and an alkenyl cyanide compound or a mixture composed of these two compounds and 20% by weight or less of a methacrylic acid ester is graft-copolymerized on an ethylene-propylene rubber until the polymerization conversion reaches 30 to 70% by weight, and in the second reaction step, a methacrylic acid ester compound or a mixture of a methacrylic acid ester compound and 20% by weight or less of at least one other copolymerizable monomer is polymerized in the presence of the reaction mixture obtained in the first reaction step until the polymerization reaction is substantially completed. The rubber-modified thermoplastic resin obtained by this process is excellent in impact resistance, appearance of molded article and colorability.

Process for producing rubber modified thermoplastic resin

A thermoplastic resin having an excellent thermal stability and a high heat resistance is prepared by initiating polymerization of 65-85 parts by weight of a monomer mixture (A) consisting of 50-85% by weight of .alpha.-methylstyrene, 3-20% by weight of methyl methacrylate, 2-20% by weight of acrylonitrile, and 0-25% by weight of an aromatic alkenyl compound other than .alpha.-methylstyrene, continuously or intermittently adding, on the way of the polymerization, 2-15 parts by weight of a monomer (B) consisting of acrylonitrile or a mixture thereof with an aromatic alkenyl compound other than .alpha.-methylstyrene to the polymerization system while continuing the polymerization, further adding to the polymerization system 5-25 parts by weight of a monomer (C) consisting of an aromatic alkenyl compound other than .alpha.-methylstyrene, or a mixture thereof with acrylonitrile, and continuing the polymerization to complete the polymerization, the total amount of monomers (A), (B), and (C) being 100 parts by weight. Further, a thermoplastic resin composition having an excellent thermal stability, a high heat resistance and a high impact strength is prepared by mixing the thermoplastic resin thus obtained with a graft copolymer obtained by grafting 60-30 parts by weight of a monomer mixture consisting of 65-80% by weight of an aromatic alkenyl compound and 35-20% by weight of acrylonitrile on 40-70 parts by weight of a diene rubbery polymer in such a proportion that the composition contains 10-30% by weight of the rubbery polymer.

Process for producing .alpha.-methyl styrene-methyl

When the impact resistant resin composition comprising a graft polymer in which an aromatic alkenyl compound and an alkenyl cyanide compound are grafted on a rubbery polymer, and a matrix consisting essentially of an aromatic alkenyl compound-alkenyl cyanide compound copolymer satisfies the following conditions, the composition has an improved vacuum formability and the molded articles obtained by vacuum-forming the same have smaller variations in thickness at any given area and there is a smaller reduction of strength due to contact with foamed polyurethane:

Impact resistant resin composition

A molding resin composition comprising [A] 100 parts by weight of a vinyl chloride resin, [B] 30-110 parts by weight of a graft copolymer wherein 90-50 parts by weight of a monomer mixture consisting of 10-40% by weight of an alkenyl aromatic compound, 20-50% by weight of an alkenyl cyanide compound and 20-50% by weight of a methacrylate is graft-copolymerized on 10-50 parts by weight of polybutadiene or a rubbery copolymer of 60% by weight or more of butadiene and a vinyl monomer copolymerizable therewith (the amount of toluene-insoluble fraction is preferably 50% by weight or less), the degree of grafting being 30-110% and the acetone-soluble fraction of the graft copolymer having an intrinsic viscosity of 0.4-1.5 dl/g as measured in methyl ethyl ketone at 30.degree. C., [C] 3-50 parts by weight of a rubbery acrylonitrile-butadiene copolymer and [D] 15-100 parts by weight of a plasticizer for vinyl chloride resins. Said composition is suitable for producing soft or semi-rigid leather-like sheets by vacuum forming. Said sheets are excellent in heat-resistance, light-resistance and cold-resistance.

Molding resin composition

A process for producing a resin having a high heat resistance with a high polymerization conversion by emulsion-polymerizing .alpha.-methylstyrene (AMS), methyl methacrylate (MMA) and acrylonitrile (AN), characterized in that the polymerization is conducted in two steps; A monomer mixture consisting of 60-85% by weight of AMS, 2-30% by weight of MMA and 5-20% by weight of AN is subjected to copolymerization in the first step until 25-85% by weight, based on the weight of the final copolymer, of a copolymer is formed, and in the second step, at least one monomer of the above three monomers is added to the polymerization system to adjust the composition ratio of the three monomers in the polymerization system so as to fall in the region surrounded by the lines connecting points A, B, C, D and E in the triangular coordinate graph indicating the quantitative relationship of the three monomers, and the resulting monomer mixture is subjected to polymerization conditions to complete the polymerization.

Process for producing thermoplastic resins

A hot melt adhesive composition consisting essentially of 100 parts by weight of polybutadiene having a 1,2-bond structure content of not less than 70% and a crystallinity of not less than 10%, from 50 to 1000 parts by weight of at least one inorganic filler, from 10 to 300 parts by weight of at least one tackifier, and at least one plasticizer and/or at least one flow improving agent, said composition having melt viscosity of from 50 to 50000 poises within a temperature range from 100.degree. to 150.degree. C.

Hot melt adhesive composition for hot melt bonding of fibrous or

A highly weather-resistant, thermoformable sheeting prepared by mixing from 45 to 70 parts by weight of a rigid thermoplastic resin selected from the group consisting of polyvinyl chlorides and copolymers each of which is composed mostly of a vinyl chloride and a small amount of a monoolefinic monomer copolymerizable with the vinyl chloride, from 20 to 50 parts by weight of a thermoplastic resin obtained by a graft polymerization of from 20 to 40 parts by weight of an ethylene-propylene copolymer rubber or ethylene-propylene-diene terpolymer with from 60 to 80 parts by weight of a vinyl monomer mixture consisting of from 40 to 90 percent by weight of an alkenyl aromatic compound and from 10 to 60 percent by weight of at least one monomer copolymerizable with the alkenyl aromatic compound, and from 5 to 35 parts by weight of an acrylonitrile-butadiene rubber, with from 5 to 50 parts by weight of a plasticizer or plasticizers added to the 100 parts by weight of the resinous mixture.

Highly weather-resistant, thermoformable sheeting

Growing community of inventors

Yokkaichi, Japan

Mitsuo Abe