Other

Sumitomo Electric Industries, Limited

Yoshida Kogyo K.k.

I. Sumitomo Electric Industries, Ltd.

Mitsue Koizumi

Satoru Hosomi

Manshi Ohyanagi

Evgeny Aleksandrovich Levashov

Yoshinari Miyamoto

Inna P Borovinskaya

Alexander V Trotsue

Osamu Yamada

Akira Yamakawa

Osamu Komura

Eiji Kamijo

Masaaki Honda

Evgeny Alexandrovich Levashov

Ichiro Matsubara

Hiroshi Yamashita

Hiroyuki Takemura

Manshi Ooyanagi

Alexander Sergeevich Rogatchov

Kimiaki Tanihata

Boris Vladmirovich Spitsin

Alexander Evgenievich Kudryashov

Alexander Gennadievich Nikolaev

This invention provides a composite product and an effective method for producing the same, based on an SHS or intense heat producing process. Said composite essentially comprises either (1) one or more skeletal structures of three dimensionally joined pieces of at least one ceramic material selected from carbide, boride, nitride and silicide of titanium, zirconium, tantalum, niobium, silicon, chromium, tungsten, and molybdenum, and metallic material of alloy and/or intermetallic compound which fills the gaps within each and between adjacent skeletal structures, or (2) a matrix consisting of SHS products of metallic and/or ceramic substances, and particles of superabrasive selected from diamond and high pressure polymorphism of boron nitride, which are held and distributed in the matrix in the whole, in the surface or surface area comprising the portion corresponding to the end working face. Also effective is the use of superabrasive particles coated with metallic and/or non-metallic materials by some specific techniques.

Composite and method for producing the same

A superabrasive containing layered composite is provided which comprises a substrate block consisting of either ceramic material and metallic or several metallic materials, and a superabrasive containing body adjacent said substrate block. The superabrasive contains superabrasive particles, and a metallic ingredient which is distributed in the superabrasive containing layer, including a working surface. The superabrasive material may be formed using a compression cell wherein the compression cell comprises a die defined by a vertical wall and a flat closed bottom. Placed in the die, in order from bottom upward, comprises a formed pallet of single body or layers of mixed powder forming a refractory compound, a material mass of a working layer containing diamond particles, a mass of ignition material comprising an SHS composition, and an electrical heating element.

Diamond-containing stratified composite material and method of manufacturing the same

An aspect of this invention is an electrode rod for spark alloying, comprising a compact of a first powder of a first component which comprises a metal selected from a group of Fe, Co, Ni, metals of 4 , 5 and 6 of the periodic table and Si, and a second powder of a second component which is capable of self-propagating high temperature synthesis to form with said first component carbide, nitride, boride, silicide or intermetallic compound, said first and second powders being mixed intimately with each other and formed into an axial rod. Another aspect is a method for the production of the electrospark alloying rod, comprising: mixing intimately a first powder of first component and a second powder of second component, said first component comprising at least one selected from Fe, Co, Ni, metals of groups 4 , 5 and 6 , Sn, Zn, Pb, Al and Cu, said second component comprising materials capable of SHS process to form a refractory (or intermetallic) compound, compressing said mixture, followed or not by further firing, and thereby forming an axial body with a bulk density 0.50 to 0.86 time the theoretical values for the corresponding substances. Still another aspect is a method for the deposition of a coating on a work by causing and holding an electric spark between said electrode rod and work, whereby transferring the materials of said first and second components to the surface of said work, and depositing thereon as a layer or more layers of such compound.

Electrode rod for spark deposition, process for the production thereof, and process for covering with superabrasive-containing layer

Sintered composites containing superabrasive particles

The invention provides a superabrasive containing composite product, comprising and/or prepared on the intense heating of an SHS process, self-propagating high-temperature synthesis. An effective method of such product is also provided. Said composite comprises a substrate of shaped metallic block and a functional layer of ceramic materials containing superabrasive particles, which is joined on a surface of the former, by means of and intermediated by molten metal which occurred during the SHS process.

Super-abrasive grain-containing composite material and method of making

Process for preparing NbN superconducting material, characterized in that a bulk Nb is placed in powder including at least one metal which can be nitriding-burned, and then the powder is heated to be nitriding-burned in pressurized N.sub.2 atmosphere so that the bulk Nb is nitrided by the nitriding-burning of the powder.

Process for preparing NbN superconducting material

A high strength Si.sub.3 N.sub.4 composite composed of a sintered body consisting mainly of Si.sub.3 N.sub.4 in which SiC whiskers with a small aspect ratio, preferably an average aspect ratio of 15 to 100, is contained in the sintered body and thereby a considerable improvements can be obtained in the mechanical properties, such as strength, toughness and mechanical shock resistance. The composite is produced by mixing the SiC whiskers with Si.sub.3 N.sub.4 powder and then sintering the resulting mixture by a hot isostatic pressing without using a sintering aid.

High strength Si.sub.3 N.sub.4 composite containing SiC whiskers and

The present invention relates to a method of sintering ceramics and ceramics obtained by said method. According to the present invention, the synthesis and sintering of ceramics can be simultaneously carried out by utilizing the reaction heat generated when at least one metallic element selected from metallic elements of IIb, IVb, Vb and VIb groups of the Periodic Table is combined with at least one nonmetallic element such as B, C N and Si without heat or by preliminarily heating the ceramics at temperatures remarkably lower than the usual sintering temperature ceramics thus-produced are superior in abrasion resistance and corrosion resistance. Furthermore, according to the present invention, particles of the same kind of metal as that used in constructing the ceramics comprising the above described metallic elements and nonmetallic elements are dispersed in a matric comprising said ceramics to obtain metal dispersed reinforced ceramics in which both the matrix and the metallic particles are strongly and chemically bonded to each other. According to the latter procedure, ceramic materials having high temperature characteristics, high corrosion resistance and high abrasion resistance, as well as high toughness and high impact resistance can be obtained.

Method of sintering ceramics and metal dispersed reinforced ceramics

The present invention relates to a method of sintering ceramics and ceramics obtained by said method. According to the present invention, the synthesis and sintering of ceramics can be simultaneously carried out by utilizing the reaction heat generated when at least one metallic element selected from metallic elements of IIIb, IVa, Vb and VIb groups of the Periodic Table is combined with at least one nonmetallic element such as B, C, N and Si without heat or by preliminarily heating the ceramics at temperatures remarkably lower than the usual sintering temperature ceramics, thus-produced are superior in abrasion resistance and corrosion resistance. Furthermore, according to the present invention, particles of the same kind of metal as that used in constructing the ceramics comprising the above described metallic elements and nonmetallic elements are dispersed in a matrix comprising said ceramics to obtain metal dispersed reinforced ceramics in which both the matrix and the metallic particles are strongly and chemically bonded to each other. According to the latter procedure ceramic materials having high temperature characteristics, high corrosion resistance and high abrasion resistance, as well as high toughness and high impact resistance can be obtained.

Dispersed reinforced ceramics

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Osaka, Japan

Mitsue Koizumi