Osaka Gas Company Limited

National Institute of Advanced Industrial Science and Technology

Takeshi Tabata

Osamu Yamazaki

Mitsuaki Echigo

Hisao Ohnishi

Yuji Tsuda

Kazuyuki Minami

Kyohei Manabe

Hirokazu Sasaki

Norihisa Shinke

Noritoshi Shinke

Hisao Onishi

Osamu Okada

Tadayuki Sogi

Jun Akedo

Toshio Suzuki

Minoru Suzuki

Tetsuya Mori

In a metal support mostly used for a metal-supported solid oxide fuel cell (SOFC), a SOFC system that improves the power generation efficiency by allowing a gas to smoothly flow into or flow out from the through-holes is achieved. A metal support is formed in a plate shape as a whole and has a plurality of through-holes penetrating from a front surface on which an electrode layer is provided to a back surface, and the metal support has inclined through-holes, as the through-holes each of which has a central axis inclined with respect to a thickness direction.

Metal support, electrochemical element, electrochemical module, electrochemical device, energy system, solid oxide fuel cell, solid oxide electrolysis cell, and method for producing metal support

An electrochemical element including a conductive plate-like support provided with an internal passage therein. The plate-like support includes, in at least a portion of a metal support included in the plate-like support: a gas-permeable portion through which gas is permeable between the internal passage, which is located inside the plate-like support, and the outside; and an electrochemical reaction portion that entirely or partially covers the gas-permeable portion and includes at least a film-like electrode layer, a film-like electrolyte layer, and a film-like counter electrode layer in the stated order. The plate-like support is provided with a plurality of passages in the internal passage.

Electrochemical element, electrochemical module, electrochemical device, and energy system

In the electrochemical element, a plate-like support includes an internal passage through which a first gas flows, a gas-permeable portion, and an electrochemical reaction portion in which a film-like electrode layer, a film-like electrolyte layer, and a film-like counter electrode layer are stacked so as to entirely or partially cover the gas-permeable portion. The internal passage includes a plurality of auxiliary passages through which the first gas flows in a predetermined flowing direction, and a distribution portion provided on the upstream side of the plurality of auxiliary passages in the flowing direction of the first gas. The plate-like support includes a supply structure that is located between the distribution portion and the auxiliary passages in the flowing direction. The first gas is temporarily stored in the distribution portion and supply of the first gas from the distribution portion to the plurality of auxiliary passages is limited.

A highly efficient fuel cell capable of reasonably and effectively utilizing an internal reforming reaction is obtained even when an anode layer provided in a fuel cell element has a thickness of several tens of micron order. A fuel cell single unit is configured to include a reducing gas supply path for supplying a gas containing hydrogen to an anode layer, a steam supply path for supplying steam generated in a fuel cell element to the reducing gas supply path, and an internal reforming catalyst layer for producing hydrogen from a raw fuel gas by a steam reforming reaction are provided in the fuel cell single unit, and at least one steam supply path is provided on an upstream side of the internal reforming catalyst layer in a flow direction of the reducing gas supplied to the anode layer.

Fuel cell single unit, fuel cell module, and fuel cell device

An electrochemical element stack that includes a plurality of stacked electrochemical elements, each of the electrochemical elements including a plate-like support provided with an internal passage. The plate-like support includes: a gas-permeable portion through which gas passes between the internal passage located inside the plate-like support and the outside; an electrochemical reaction portion covering the gas-permeable portion; and a first penetrated portion forming a supply passage through which fuel gas flows from the outside of the plate-like support to the internal passage. The plate-like supports of two adjacent electrochemical elements are opposed, an outer face of the first electrochemical element on which the electrochemical reaction portion is arranged is electrically connected to an outer face of the second electrochemical element on which the electrochemical reaction portion is not arranged, and a flowing portion through which air flows along the two adjacent outer faces is formed between the two outer faces.

Electrochemical element stack, electrochemical element, electrochemical module, electrochemical device, and energy system

A metal support-type fuel cell that has a configuration in which a fuel cell element is supported by a metal support, and is capable of reasonably and effectively utilizing an internal reforming reaction even when an anode layer provided in the fuel cell element has a thickness of several tens of micron order is obtained. A fuel cell element is formed in a thin layer shape on a metal support, an internal reforming catalyst layer for producing hydrogen from a raw fuel gas by a steam reforming reaction is provided in a cell unit, and an internal reformed fuel supply path for discharging steam generated by a power generation reaction from an anode layer to lead the steam to the internal reforming catalyst layer, and leading the produced hydrogen to the anode layer is provided.

Metal support-type fuel cell and fuel cell module

A metal support for an electrochemical element has a plate shape as a whole, and is provided with a plurality of penetration spacesthat pass through the metal support from a front faceto a back face. The front faceis a face to be provided with an electrode layer. A region of the front faceprovided with the penetration spaces is a hole region, and openings of the penetration spaces formed in the front face are front-side openings. An aperture ratio that is a ratio of the front-side openings to the hole region is 0.1% or more and 7.0% or less.

Metal support for electrochemical element, electrochemical element, electrochemical module, electrochemical device, energy system, solid oxide fuel cell, solid oxide electrolytic cell, and method for manufacturing metal support

Provided is an alloy material including a metal oxide thin layer that can be formed using a simple method at low cost and can further suppress volatilization of Cr, which causes deterioration of a fuel cell, compared with a case where conventional expensive materials are used. Disclosed is a manufacturing method for an alloy material including a coating treatment step for coating a substrate made of a Fe—Cr based alloy with Co, and an oxidation treatment step for performing oxidation treatment on the substrate in a moisture-containing atmosphere after the coating treatment step.

Manufacturing method for alloy material, alloy material, electrochemical element, electrochemical module, electrochemical device, energy system and solid oxide fuel cell

An electrochemical module including: a stack obtained by stacking, in a predetermined stacking direction, a plurality of electrochemical elements having a configuration in which an electrode layer, an electrolyte layer, and a counter electrode layer are formed along a substrate, via an annular sealing portion through which first gas that is one of reducing component gas and oxidative component gas flows; a container that includes an upper cover for pressing a first flat face in the stacking direction of the stack and a lower cover for pressing a second flat face on a side opposite to the first flat face, the stack being sandwiched between the upper cover and the lower cover; and a pressing mechanism that presses a portion to which the annular sealing portion is attached against the container in the stacking direction.

Electrochemical module, electrochemical device, and energy system

An electrochemical element (Q) has a metal substrate () and multiple electrochemical reaction portions. The metal substrate () has gas flow allowing regions that allow the flowing of a gas between the upper side () and the lower side () of the metal substrate (). The electrochemical reaction portions each have at least an electrode layer (A), an electrolyte layer (B), and a counter electrode layer (C), and are arranged on the upper side () of the metal substrate (). The electrolyte layer (B) is arranged between the electrode layer (A) and the counter electrode layer (C), and the gas flowing through the gas flow allowing regions is supplied to the electrode layer (A).

A small-size and light-weight electrochemical module in which, when a stack expands the stack can be clamped appropriately. The electrochemical module includes: an electrochemical element stack obtained by stacking, in a predetermined stacking direction, a plurality of electrochemical elements having a configuration in which an electrolyte layer, and a first electrode and a second electrode that are respectively arranged on two sides of the electrolyte layer, are formed along a substrate; an elastic plate-like member arranged along at least one of a first flat face and a second flat face of the electrochemical element stack; and a clamp that includes a first clamping portion extending along the first flat face and a second clamping portion extending along the second flat face and clamps the electrochemical element stack via the plate-like member.

Electrochemical module, method for assembling electrochemical module, electrochemical device, and energy system

An electrochemical element including a plate-like support provided with an internal passage therein. The plate-like support includes a gas-permeable portion through which gas is permeable between the internal passage and the outside of the plate-like support and an electrochemical reaction portion that is formed by stacking at least a film-like electrode layer, a film-like electrolyte layer, and a film-like counter electrode layer in the stated order in a predetermined stacking direction on an outer face of the plate-like support so as to entirely or partially cover the gas-permeable portion. A first gas, that is one of reducing component gas and oxidative component gas, flows through the internal passage, and the internal passage is provided with a turbulence forming body that forms a turbulence state of the first gas.

Electrochemical element, electrochemical element stack, electrochemical module, electrochemical device, and energy system

A metal support for an electrochemical element where the metal support includes a plate face, has a plate shape as a whole, and has a warping degree of 1.5×10or less determined by calculating a least square value through the least squares method using at least three points in the plate face of the metal support, calculating a first difference between the least square value and a positive-side maximum displacement value on a positive side with respect to the least square value and a second difference between the least square value and a negative-side maximum displacement value on a negative side that is opposite to the positive side with respect to the least square value, and dividing the sum of the first difference and the second difference by a maximum length of the plate face of the metal support that passes through a center of gravity.

Metal support for electrochemical element, electrochemical element, electrochemical module, electrochemical device, energy system, solid oxide fuel cell, and method for manufacturing metal support

Provided is an alloy material including a metal oxide thin layer that can be formed using a simple method at low cost and can further suppress volatilization of Cr, which causes deterioration of a fuel cell, compared with a case where conventional expensive materials are used. Disclosed is a manufacturing method for an alloy material including a coating treatment step for coating a substrate made of a Fe&#x2014;Cr based alloy with Co, and an oxidation treatment step for performing oxidation treatment on the substrate in a moisture-containing atmosphere after the coating treatment step.

An electrochemical module including, a stack obtained by stacking, in a predetermined stacking direction, a plurality of electrochemical elements having a configuration in which an electrode layer, an electrolyte layer, and a counter electrode layer are formed along a substrate, via an annular sealing portion through which first gas, that is one of reducing component gas and oxidative component gas, flows; a container including an upper cover for pressing a first flat face in the stacking direction of the stack and a lower cover for pressing a second flat face on a side opposite to the first flat face, the stack clamped between the upper cover and the lower cover; an elastic lower plate-like member arranged between the first flat face and the upper cover; and a first gas supply portion and a first gas discharge portion connected to the second flat face in communication with the annular sealing portion.

Growing community of inventors

Osaka, Japan

Mitsuaki Echigo