Ford Global Technolgoies, LLC

Ford Motor Company Limited

Miroslava Jankovic

Anthony Mark Phillips

Kathleen Ellen Bailey

John Richard Blankenship

Michael W Degner

Alexander Timofeevich Zaremba

Mrdjan J Jankovic

Ilya V Kolmanovsky

Barry Kay Powell

A distributed torque monitoring and control system for a hybrid vehicle. The hybrid vehicle has a power transfer unit adapted to drive a vehicle wheel and a power source adapted to drive the power transfer unit. The system includes a local torque monitor and a vehicle level torque monitor. The local torque monitor is associated with the power source and is adapted to implement a local mitigation strategy to inhibit undesired torque. The vehicle level torque monitor is adapted to implement a vehicle level mitigation strategy to inhibit acceleration of the hybrid vehicle if the local mitigation strategy is unsuccessful.

Vehicle torque monitoring system

A method for monitoring torque in an electric motor is provided. First, the motor current is measured and the AC torque is determined based on the measured current. The speed of the motor and the DC motor power are then determined. The DC torque is calculated as a function of the DC motor power and the motor speed. The DC torque is then compared to the AC torque. After the AC torque is verified, it is compared to a reference torque to determine if the difference between the torques is within a torque deviation tolerance.

System and method for monitoring torque in an electric motor

A vehicle system controller for a vehicle having an engine, a motor/generator, and subsystem controllers is provided. The vehicle system controller includes a state machine having a number of predefined states which represent vehicle operating modes. The predefined states include a motor drive state, which represents a vehicle operating mode wherein the motor/generator provides all driveline torques. The vehicle system controller further includes a set of rules which define logical relationships between each of the predefined states. A set of commands, unique to each state, are supplied to the subsystem controllers. The commands are provided to the subsystem controllers to achieve desired vehicle functionality within the states, and to transition between different states.

Control system and method for a parallel hybrid electric vehicle

A starter/alternator system ( ) for hybrid electric vehicle ( ) having an internal combustion engine ( ) and an energy storage device (34) has a controller ( ) coupled to the starter/alternator ( ). The controller ( ) has a state of charge manager ( ) that monitors the state of charge of the energy storage device. The controller has eight battery state-of-charge threshold values that determine the hybrid operating mode of the hybrid electric vehicle. The value of the battery state-of-charge relative to the threshold values is a factor in the determination of the hybrid mode, for example; regenerative braking, charging, battery bleed, boost. The starter/alternator may be operated as a generator or a motor, depending upon the mode.

Method and apparatus for controlling battery charging in a hybrid electric vehicle

The invention provides a strategy to start a parallel HEV powertrain engine while maintaining a smooth vehicle response to driver demand using the motor while simultaneously closing an engine disconnect clutch. In the preferred embodiment, the strategy starts an engine (based on, for example, driver demand), closes the disconnect clutch, commands a desired motor/generator speed, fuels the engine, calculates a desired engine torque and gradually reduces actual motor/generator torque while proportionally increasing actual engine torque until motor/generator torque is zero while maintaining vehicle velocity using, for example, a proportional plus integral controller. The prediction of a desired motor/generator speed can be: a trajectory comparison based on present and past vehicle velocity and acceleration or on vehicle accelerator position, or a determination of whether the vehicle is in speed control mode. The system can also add additional strategies such as a termination strategy if a vehicle brake is applied.

Method for starting an engine in a parallel hybrid electric vehicle

The invention provides a strategy to stop a parallel HEV powertrain engine while maintaining smooth vehicle response to driver demand using the motor while simultaneously opening an engine disconnect clutch. In the preferred embodiment, the strategy stops an engine (based on, for example, driver demand), disconnects the disconnect clutch to the powertrain, halts fuel to the engine, and predicts a desired motor/generator speed. The prediction of desired motor/generator speed can be: a trajectory comparison based on present and past vehicle velocity and deceleration or on a vehicle accelerator position, or a determination of whether the vehicle is in speed following control mode. The system can also add additional strategies such as accelerate the strategy if a vehicle brake is applied. The gradual takeover by the motor occurs by proportionally decreasing actual engine torque until engine torque is zero while maintaining vehicle velocity using for example a proportional plus integral controller.

Method for stopping an engine in a parallel hybrid electric vehicle

A regenerative brake control method and system for a hybrid electric vehicle (HEV) with a disconnect clutch separating the engine from the motor. When the engine is disconnected from the HEV powertrain, more regenerative braking energy is possible because the negative powertrain torque of the engine's friction and pumping is eliminated. The control can determine when to disconnect and reconnect the engine to the powertrain using, for example, driver demand, vehicle speed, accelerator position, brake pedal position, engine state, motor state, and motor fault status. The control also minimizes powertrain disturbance to improve vehicle drivability by continuously adjusting the amount of regenerative braking to correspond to the changing torque of the engine on the powertrain during disconnect or reconnect.

Method and system for collecting regenerative braking energy in a parallel hybrid electric vehicle

An energy control strategy ( ) for a hybrid electric vehicle that controls an electric motor during bleed and charge modes of operation. The control strategy ( ) establishes ( ) a value of the power level at which the battery is to be charged. The power level is used to calculate ( ) the torque to be commanded to the electric motor. The strategy ( ) of the present invention identifies a transition region ( ) for the electric motor's operation that is bounded by upper and lower speed limits. According to the present invention, the desired torque is calculated by applying equations to the regions before, during and after the transition region ( ), the equations being a function of the power level and the predetermined limits and boundaries.

Energy control strategy for a hybrid electric vehicle

A vehicle system controller (,) is presented for a LSR parallel hybrid electric vehicle having an engine (,), a motor (,), wheels (,), a transmission (,) and a battery (,). The vehicle system controller (,) has a state machine having a plurality of predefined states (,) that represent operating modes for the vehicle. A set of rules is defined for controlling the transition between any two states in the state machine. The states (,) are prioritized according to driver demands, energy management concerns and system fault occurrences. The vehicle system controller (,) controls the transitions from a lower priority state to a higher priority state based on the set of rules. In addition, the vehicle system controller (,) will control a transition to a lower state from a higher state when the conditions no longer warrant staying in the current state. A unique set of output commands is defined for each state for the purpose of controlling lower level subsystem controllers. These commands serve to achieve the desire vehicle functionality within each state and insure smooth transitions between states.

Control system and method for a hybrid electric vehicle

A hybrid powertrain for a vehicle comprising a diesel engine and an electric motor in a parallel arrangement with a multiple ratio transmission located on the torque output side of the diesel engine, final drive gearing connecting drivably the output shaft of transmission to traction wheels of the vehicle, and an electric motor drivably coupled to the final drive gearing. A powertrain controller schedules fuel delivered to the diesel engine and effects a split of the total power available, a portion of the power being delivered by the diesel and the balance of the power being delivered by the motor. A shifting schedule for the multiple ratio transmission makes it possible for establishing a proportional relationship between accelerator pedal movement and torque desired at the wheels. The control strategy for the powertrain maintains drivability of the vehicle that resembles drivability of a conventional spark ignition vehicle engine powertrain while achieving improved fuel efficiency and low exhaust gas emissions.

Hybrid powertrain controller

A method of controlling the airflow into a compression ignition engine having an EGR and a VGT. The control strategy includes the steps of generating desired EGR and VGT turbine mass flow rates as a function of the desired and measured compressor mass airflow values and exhaust manifold pressure values. The desired compressor mass airflow and exhaust manifold pressure values are generated as a function of the operator-requested fueling rate and engine speed. The EGR and VGT turbine mass flow rates are then inverted to corresponding EGR and VGT actuator positions to achieve the desired compressor mass airflow rate and exhaust manifold pressure. The control strategy also includes a method of estimating the intake manifold pressure used in generating the EGR valve and VGT turbine positions.

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Birmingham, MI, United States of America

Miroslava Jankovic