Lexmark International, Inc.

Miranda Elizabeth Oaks

James Douglas Gilmore

Bryan Michael Blair

Jerry Wayne Smith

Michael David Maul

Niko Jay Murrell

Gregory Daniel Creteau

Scott Shiaoshin Wu

Thomas Judson Campbell

Katherine Mary Mulloy

An image-forming device includes a belt based fuser for fixing an image to a media substrate. The fuser includes a heater having a base component with at least one heating element disposed thereon. The heater further includes a covering layer covering the at least one heating element providing a substantially even surface to abut a belt. Unevenness, which may be present on the substantially even surface, has a height, defined by a base and a peak, of less than about 10 &#x3bc;m. A process for producing the heater is also disclosed. The process includes disposing one or more heating elements on a base component of the heater, covering the heating elements of the fuser heater with a covering layer and providing a substantially even outer surface to abut a fuser belt.

Flat heater for electrophotographic belt fusing systems, and methods of making same

In accordance with a first aspect of the present invention, a system is provided for fusing an unfixed toner image to a substrate comprising a rotatable hot fusing roll and a backup belt assembly. The belt assembly may comprise a backup belt and a housing structure including a nip forming pressure roll. The backup belt may be wrapped about the housing structure including the nip forming pressure roll. Preferably, the pressure roll applies a force to the belt so as to form the sole nip region between the rotatable fusing roll and the backup belt.

Fusing system including a backup belt assembly

In accordance with a first aspect of the present invention, a system is provided for fusing an unfixed toner image to a substrate including a rotatable hot fusing roll and a backup belt assembly. The belt assembly may include a backup belt and a housing structure having a nip forming pressure roll. The backup belt may be wrapped about the housing structure including the nip forming pressure roll. The pressure roll includes a crown shape and the housing structure preferably includes structure for creating a generally uniform tension across the length of the belt in a direction transverse to a process direction.

Fusing system including a tensioned belt with crowned roller

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Lexington, KY, United States of America

Miranda Elizabeth Oaks