Ford Global Technolgoies, LLC

Minku Lee

Fazal Urrahman Syed

Justin Panhans

Francis Thomas Connolly

Rajit Johri

Andrew Eugene Burt

Alec Bolthouse

Joshua Nicholas Dewalt

Scott James Thompson

Ameya Vivek Gadre

Arun Sebastian

Bradley Dean Riedle

Paul Stephen Bryan

Corey James Blue

Mark Steven Yamazaki

Jason Meyer

Daniel Scott Colvin

Joseph F Kucharski

Todd Mccullough

Stuart N Ford

Maruthi Ravichandran

Sassan Farahmand

Douglas Michael Smith

Allen Magolan

Zachary John Sinisi

Joseph Andrew Zamora

Peter Keller

Jason Wroblewski

Josh Holland

Systems and methods for operating a hybrid vehicle having an internal combustion engine are presented. In one example, the internal combustion engine is operated in a speed control mode and torque of an electric machine is adjusted so that a possibility of an engine speed controller saturating may be reduced.

System and method for detecting and correcting engine speed controller saturation

Systems and methods for operating a hybrid vehicle during an end of assembly line test are presented. In one example, torque of an integrated starter/generator (ISG) is adjusted so that the ISG may not affect engine data that is collected during end of assembly line engine testing. The collected engine data may be a basis for adapting engine operation.

System and method for completing a neutral profile learning test

Systems and methods for operating a hybrid vehicle are presented. In one example, an integrated starter/generator (ISG) provides torque to restart an engine after the engine has been shut down and before engine speed is zero. An opening of a throttle is delayed to reduce driveline torque disturbances during engine restarting.

System and method for restarting an engine

Methods and a system are provided for shaping a torque profile for a motor of a hybrid vehicle. In one example, the method includes during a vehicle launch, an off condition of an engine, and upon receiving an engine start request, predicting a time of engine engagement, predicting a driver requested torque at the engine engagement; and reducing the driver requested torque until the predicted time of engine engagement based on the predicted driver requested torque at the engine engagement. The predicting of at least one of the time of engine engagement and the driver requested torque at the engine engagement may be based on a current position of an accelerator pedal and a driver profile. The method may further include controlling motor torque profile based on the reduced driver request torque.

Method for shaping motor torque profile during a launch engine start

Systems and methods for performing closed-in-bore diagnostics for a hybrid vehicle are presented. In one example, select operating conditions may be evaluated before closed-in-bore diagnostics may be initiated. In addition, charging of one or more batteries may be reduced to ensure that an engine throttle may operate with a small opening amount to evaluate the presence or absence of sludge in the engine throttle.

System and method for close-in-bore learning for a hybrid vehicle

A hybrid vehicle includes an electric machine, an engine selectively coupled to the electric machine by a disconnect clutch, and a controller. The controller is programmed to, in response to a change in the driver-demanded torque necessitating starting of the engine: determine a state of driving (SOD) based on the change in driver-demanded torque, wherein the SOD is indicative of a desired responsiveness of the vehicle, and the desired responsiveness increases as SOD increases; command a speed target to the engine equal to a predicted motor speed associated with the driver-demanded torque plus an offset that is based on the SOD; and command a capacity to the disconnect clutch at a rate and a magnitude based on the SOD.

Method for controlling MHT powertrain hardware components as a function of driver demanded responsiveness

A vehicle includes a powertrain having an electric machine and a controller. The controller is programmed to, responsive to an accelerator pedal position exceeding a first threshold for a predetermined time period or a lateral acceleration of the vehicle being greater than a second threshold, transition the powertrain from a nominal driving mode to a performance driving mode. The controller is also programmed to, responsive to an increase in a steering wheel angle while in the nominal mode, maintain a power output of the electric machine at a driver demanded power defined by the accelerator pedal position. The controller is further programmed to, responsive to an increase in a steering wheel angle while in the performance driving mode, reduce a power output of the electric machine to less than the driver demanded power.

Hybrid/electric vehicle control system

Systems and methods for starting an engine that is incorporated into a hybrid vehicle driveline are described. In one example, a torque converter clutch is fully opened if a threshold amount has transpired after a request for torque converter clutch slip is requested but not delivered. Further, the torque converter clutch may be fully opened if a commanded torque converter clutch torque capacity is less than a threshold torque capacity.

Methods and system for starting an engine

A vehicle includes an engine having a crankshaft, an electric machine having a rotor, a disconnect clutch having an input secured to the crankshaft and an output secured to the rotor, a hydraulic pump mechanically powered via rotation of the rotor and configured to supply hydraulic fluid to the actuate the disconnect clutch, a torque converter having an impeller secured to the rotor, and controller. The controller is programmed to, responsive to a speed of the impeller decreasing to less than a first threshold, which is indicative of a subsequent shutdown of the hydraulic pump, and responsive to the disconnect clutch being open while the engine is shut down, advance the disconnect clutch to a touch point where opposing sides of disconnect clutch make contact but substantially zero power is transferred between the engine and the electric machine.

System for controlling an engine disconnect clutch in a hybrid vehicle

Systems and methods for operating a vehicle that includes an engine and an electric machine are described. In one example, torque requests are aligned in time to compensate for a delay that may be caused by broadcasting one or more torque commands over a controller area network or another type of communication link. The torque requests may be aligned via delaying an engine torque request and predicting an electric machine torque.

Methods and system for adjusting responses of an electric machine and an engine

Methods and systems are provided for controlling engine operation in a hybrid electric vehicle equipped with stop/start capabilities under conditions where requested power or torque is in a hysteresis region between an engine pull up threshold and an engine pull down threshold. In one example, a method comprises obtaining an adjusted engine pull down threshold upon the requested power or torque remaining in the hysteresis region for more than a threshold duration, and commanding the engine deactivated in response to the adjusted engine pull down threshold being equivalent to the requested power or torque. In this way, a motor/generator may be used to meet the requested torque response rather than the engine under such conditions, which may improve fuel economy.

Systems and methods for controlling stop/start events for a hybrid electric vehicle

A system and method for controlling a hybrid vehicle having an engine and a traction motor include operating the engine at an operating point selected based on system efficiency, operating the electric machine to provide an electric machine torque responsive to a difference between a driver demand torque and the engine torque associated with the operating point, and limiting a rate of change of the electric machine torque in response to a rate of change of the driver demand torque. The electric machine torque rate limit may vary continuously responsive to the rate of change of driver demand torque and whether the driver demand torque is increasing or decreasing.

Hybrid vehicle control with rate-limited energy management torque

Systems and methods for operating a hybrid powertrain or driveline that includes an engine and an integrated starter/generator are described. In one example, rotation of an automatically stopped engine may be inhibited when engine braking is requested so that the engine may not be rotated without providing a desired outcome.

Methods and system for engine braking

Systems and methods for operating a vehicle that includes an engine that may be automatically stopped and started are described. In one example, a requested driver demand power may be filtered via a first order low pass filter in response to a powertrain speed. The filtered requested driver demand power may be a basis for automatically stopping and starting an engine.

Methods and system for managing torque of a driveline

A vehicle including an engine, an electric machine, a traction battery, and a controller is provided. The controller is programmed to, during acceleration or constant speed travel of the vehicle and responsive to state of charge of the battery falling below a first threshold, run the engine to charge the battery. The controller is further programmed to, during the running and responsive to first occurrence of the state of charge achieving a second threshold, accelerator pedal release, or braking of the vehicle, stop the engine. The controller may be further programmed to, during accelerator pedal release or braking of the vehicle and responsive to the state of charge falling below the first threshold, inhibit start of the engine. The controller may be further programmed to, during the inhibiting and responsive to acceleration or constant speed travel of the vehicle, run the engine to charge the battery.

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Ypsilanti, MI, United States of America

Minku Lee