Changsha University of Science and Technology

Mingjun Zhang

Cong Mao

Yongle Hu

Kun Tang

Weidong Tang

Wei Li

Feng Shi

Linfeng Xiao

Yuanqiang Luo

Yinghui Ren

Zhikang Zhang

Gang Wu

Ziyang Chen

Lairong Yin

Jian Zhang

Ci Song

Zhuo Wen

The invention provides an electrochemical discharge-assisted micro-grinding device for micro-components of brittle and hard materials. The device includes a micro-grinding tool, grinding fluid, a workpiece, an auxiliary electrode, a processing groove, and a pulsed DC power supply; the processing groove is filled with grinding fluid; the micro-grinding tool, the workpiece, and the auxiliary electrode are immersed in the grinding fluid; the micro-grinding tool is composed of a conductive grinding tool base, an electroplating layer, and insulated superabrasives. The micro-grinding tool is connected to the negative electrode of the pulsed DC power supply; the grinding fluid is composed of HO, NaCO, EDTA-Fe-Na, and deionized water; the workpiece material is brittle and hard; a large number of micro structures need to be produced on the surface of the workpiece.

Electrochemical discharge-assisted micro-grinding device for micro-components of brittle and hard materials

This paper describes an invention involving an electrochemical discharge-enabled micro-grinding process for micro-components of silicon-based materials. The specific machining method is described below. A micro-grinding tool and an auxiliary electrode are respectively connected to the negative and positive electrodes of a pulsed DC power supply. When the current flows through the loop, an electrochemical hydrogen evolution reaction (HER) occurs at the micro-grinding tool in the grinding fluid, which generate multiple hydrogen bubbles. The bubbles coalesce into an insulating gas film and separate the micro-grinding tool from the grinding fluid; when the critical voltage is reached, the gas film is broken down and an electrochemical discharge occurs accompanied by discharge spark; under the action of the discharge spark, the surface material of the workpiece in the discharge-affected region is directly ablated to generate a heat-affected layer (HAL), namely, physical modification.

Electrochemical discharge-enabled micro-grinding process for micro-components of silicon-based materials

An anti-agglomeration device for a nanofluid includes a support module, a motion module, a photoacoustic conversion module and a control module. The support module includes a frame and screws and is configured to support the photoacoustic conversion module and the motion module. The photoacoustic conversion module includes a nanosecond laser, a first clamp, a lens, a silica optical fiber, a second clamp, gold nanoparticles and a container and is configured to realize photoacoustic conversion to generate ultrasonic waves. The motion module includes a servo motor, a dovetailed rail, a guide screw, a fixed plate, a slider and a deep groove ball bearing. The motion module is configured to support the photoacoustic conversion module and realize the combined motions of the photoacoustic conversion module. The control module includes a support plate and a CCD camera and is configured to control the motion module in real time.

Anti-agglomeration device using ultrasonic waves for a nanofluid

The present application discloses a single-point diamond dresser for a grinding wheel based on acoustic emission online monitoring, which includes a support module, an anti-interference module, a compression cooling module and an acoustic emission online monitoring module. An acoustic emission sensor monitors the dressing state of the grinding wheel online; a damping sheet and a damping interlayer greatly reduce external noise interference; a high pressure coolant causes an upward elastic deformation of an elastic spacer and the damping sheet, enlarging a contact force between the acoustic emission sensor and the core and moreover improving a sensitivity of the acoustic emission sensor; the coolant flows through the coolant passages in the core to cool a dressing area; current limiting passages, pressure relief cavities and perforated pressure-relief plates limit flow and reduce a pressure of the coolant, reducing the interference of the coolant on the grinding wheel dressing.

Single-point diamond dresser for grinding wheel based on acoustic emission online monitoring

Growing community of inventors

Hunan, China

Mingjun Zhang