Sae Magnetics (h.k.) Limited

Sae Magentics (h.k.) Ltd.

MingGao Yao

Masashi Shiraishi

YiRu Xie

Lin Guo

Yu Sun

Takashi Honda

Wei Ma

Koyu Yamanoi

LiYan Zhu

FengAn Huang

The present bonded structure uses metal ball to bond or weld the respective bonding surfaces of electrical pads which are arranged to face the same direction. The structure can be controlled visually and thus enables a high connection quality of no short circuit. In addition, the bonding operation of the bonded structure is carried out without using pressure, thus it will not damage surroundings of the electrical components. Accordingly, the manufacture yield is significantly improved and the cost is prominently reduced. The present invention also discloses a bonding method and a head gimbal assembly and a head stack assembly and a drive unit using the bonded structure.

Method of making a bonded structure for an electrical component, and/or head gimbal assembly, head stack assembly, and disk drive unit incorporating the same

An altitude sensor includes a support frame and a sensor unit mounted in the support frame. The support frame has an upper shield and a lower shield. The sensor unit includes a beam and a damper. The damper is configured to move up and down in response to the air flow, which drives the beam to move up and down accordingly. Distances from the damper to the upper shield and the lower shield are less than those from the beam to upper shield and the lower shield. The altitude sensor possesses super specific properties such as unlimited sensitivity to flying height because of no size constraints and unchanged sensitivity under a changing environment, a selfprotective mechanism to resist deformation in case of an accident, easy manufacture process as well as low production cost. The present invention also discloses an altitude sensor for use in a disk drive device and a disk drive device with the altitude sensor.

Altitude sensing systems for flying height adjustment

A piezoelectric element comprises a first laminated structure body and a second laminated structure body. Side surfaces of the first and the second laminated structure bodies that are parallel to a laminating direction both have at least a portion etched to form a recess so that a step distance is formed between sides of the two adjacent electrode layers that are parallel to the laminating direction. The design of the step distance increases insulation resistance between the two adjacent electrode layers on the opposite surfaces of the piezoelectric layer, and lowers reject rate. The first and the second laminated structure bodies are symmetrically laminated and bonded together, thus optimizing force balancing performance. The present invention also discloses a method of manufacturing a PZT element, a HGA with the PZT element and a disk drive unit having such HGA.

Piezoelectric element having etched portion to form stepped recesses between layers and manufacturing method thereof, head gimbal assembly, and disk drive device with the same

A HGA includes a load beam having a dimple formed thereon; a flexure including a suspension tongue and a support plate connected with the suspension tongue; and a slider having a leading edge and trailing edge opposite to the leading edge. The slider is mounted on the flexure such that the slider is supported by the dimple at the center of the slider. The leading edge is attached on the suspension tongue and trailing edge is attached on the support plate. A weight-balance structure is formed on the suspension tongue of the flexure to balance the weight of the HGA between a portion from the trailing edge to the slider center and another portion from the leading edge to the slider center. The invention also discloses various methods of manufacturing HGA with the balanced weight.

Head gimbal assembly having balanced weight, and disk drive unit with the same

A PZT micro-actuator for a head gimbal assembly includes a pair of separate PZT elements and each PZT element has a body and a plurality of electrical pads. The body has at least two electrode-piezoelectric combination layers laminated together. The at least two electrode-piezoelectric combination layers are physically connected with but electrically isolated from each other. Each electrode-piezoelectric combination layer has at least two of the electrical pads thereon. The electrical pads extend out from the body of the corresponding PZT element. All the electrical pads of each PZT element are offset a predetermined distance therebetween to be electrically isolated. The present invention also discloses a head gimbal assembly (HGA) with the PZT micro-actuator, an assembling method for the head gimbal assembly and a disk drive unit having such HGA.

Disk drive head gimbal assembly including a PZT micro-actuator with a pair of separate PZT elements

A suspension for a HGA includes a flexure having a tongue region and an outrigger. The outrigger has a pair of rigid beams and a pair of spring beams. The pair of spring beams enables the flexure to possess favorable flexibility and assists a slider to have enough displacement. The pair of rigid beams provides the flexure enough stiffness which not only successfully prevents the HGA with the outrigger from suspension deformation and dimple separation, but also assists to improve shock performance of the HGA. Furthermore, such configuration of the suspension provides the slider a good static performance and thus improves dynamic performance of the HGA. The present invention also discloses a HGA with the suspension, a manufacturing method of the HGA, and a drive unit with such an HGA.

Suspension, head gimbal assembly and/or disk drive unit including outrigger with spring beams, and/or manufacturing method thereof

A vibration sensor for a slider includes a base portion, a loading portion adapted for supporting the slider mounted thereon and formed within the base portion, and at least two connection arms connecting the base portion with the loading portion. The vibration sensor of the present invention can sensitively sense a vibration of the slider, thus maintaining the flying height of the slider, and finally improving the performance thereof. The invention also discloses a suspension, a head gimbal assembly and a manufacturing method thereof, and a disk drive unit including the same.

Vibration sensor, suspension, head gimbal assembly and manufacturing method thereof, and disk drive unit including the same

A HGA includes a suspension, a seed layer formed on a PZT holding region of a flexure of the suspension and a piezoelectric element deposited on the seed layer. The piezoelectric element is electrically connected with the suspension to form a PZT micro-actuator. The present invention simultaneously conducts the manufacture, mechanical assembly and electrical connection of the piezoelectric element and suspension, thus the present invention has simple operation process and short process time, high manufacture yield, sound mechanical, dynamic and static performance. In addition, the present invention firstly forms the seed layer on the flexure and secondly forms the piezoelectric element on the seed layer, wherein the seed layer is metallic material, metal oxide, non-metallic material, or inorganic salt, the seed layer enables to easily control the operation and assists to improve the performance of the HGA. Besides, the electrical connection between the piezoelectric element and the suspension could be performed by sputtering process, printing process, or plating process, thus the present invention has a less difficulty to operate and sound connection reliability. The present invention also discloses a method for manufacturing the HGA and a disk drive unit.

Head gimbal assembly and manufacturing method thereof, and disk drive device with the same

A HGA comprises a slider and a suspension with a flexure having a tongue region for supporting the slider. A read/write transducer and a piezoelectric element are formed oppositely. The connecting points of the curve beams and the inner tongue of the tongue region are in mirror positions to a center point of the inner tongue, and the connecting points of each curve beam are located at opposite sides of a center axis of the flexure. The slider has multiple electrical pads electrically connecting with the read/write transducer. The inner tongue has multiple electrical pads. The flexure has multiple inner leads electrically connected with the electrical pads of the inner tongue formed on the curve beams. The structure of the HGA prevents the read/write transducer from damaged and cause the manufacture of the HGA simpler. The present invention also discloses a suspension and a disk drive unit.

Head gimbal assembly, suspension for the head gimbal assembly, and disk drive unit with the same

A thin film piezoelectric element includes a piezoelectric thin film layer, a seed layer and an elastic substrate layer. The piezoelectric thin film layer is a laminated structure comprising a first electrode layer, a second electrode layer and a piezoelectric layer sandwiched between the first electrode layer and the second electrode layer. The seed layer is formed on the second electrode layer, and the elastic substrate layer is formed on the seed layer. The thin film piezoelectric element is a single layer structure and has an elastic substrate layer for supporting the single layer structure, thereby it has enough stiffness and flexibility to afford facilities for manufacture and assembly and to avoid film peeling and deformation, ultimately increasing the production efficiency and lowering the cost. The invention also discloses a method for manufacturing the thin film piezoelectric element, a head gimal assembly and a disk drive unit with the same.

Thin film piezoelectric element and its manufacturing method, head gimbal assembly and disk drive unit with the same

A slider and micro-actuator assembly of the present invention comprises a substrate having a trailing edge and a leading edge opposite the trailing edge; a read/write transducer formed at the trailing edge of the substrate and a piezoelectric micro-actuator formed at the leading edge of the substrate. The piezoelectric micro-actuator connects with the leading edge of the substrate via two spaced insulation layers so as to form a space between the piezoelectric micro-actuator and the leading edge of the substrate, the substrate with the read/write transducer rotates against a center thereof when the piezoelectric micro-actuator is driven to generate a rotation torque to the substrate via the space. The structure of the slider and micro-actuator assembly prevents the read/write transducer from damaged and gets better operation performance when the piezoelectric micro-actuator is driven. The present invention also discloses a method for manufacturing a slider and micro-actuator assembly, a HGA with the slider and micro-actuator assembly and a disk drive unit having such HGA.

Slider and micro-actuator assembly, head gimbal assembly, and disk drive unit with the same

Systems and methods for accurate position adjustment of thin-film PZT micro-actuators are provided. In certain example embodiments, a head gimbal assembly is provided. A suspension includes a suspension flexure located at one end of the suspension, and the suspension flexure includes a tongue region. At least one micro-actuator is mounted to a micro-actuator mounting region of the tongue region of the suspension flexure. Any gap between the slider and the at least one micro-actuator may be reduced and/or eliminated. A slider is substantially fully mounted on an insulating layer, and the insulating layer separates the slider from the at least one micro-actuator. The suspension flexure may be located substantially fully underneath the slider, and the tongue region of the suspension flexure may be substantially equally weighted around a dimple formed on the suspension. The rigidity of the suspension flexure may be increased by one or more supports formed thereon.

Head gimbal assembly for use in disk drive devices and method of making the same

A suspension for a HGA includes a suspension flexure and an out rigger. The suspension flexure has a tongue region having a first flexure part in a tip portion thereof for mounting a trailing edge of a slider and a PZT mounting region for mounting PZT elements. One end of the out rigger is connected to the suspension flexure, and the other end of the out rigger has a rigger support portion which extends above the tongue region so as to support the leading edge of the slider. The structure of the out rigger is capable of stiffening the tongue region of the suspension flexure and, in turns, avoiding the deformation problem and the dimple separation problem during the manufacturing process or in vibration or shock events. The invention also discloses a HGA with the suspension, manufacturing methods of the HGA and a disk drive unit having such HGA.

Suspension, head gimbal assembly and manufacturing method thereof, and disk drive unit with the same

A micro-actuator for use with an HGA and/or disk drive device (e.g., a small platform disk drive device) with the micro-actuator having a reduced mass suitable for improving shock performance, and/or methods of making the same are provided. In certain example embodiments, the micro-actuator may comprise a substantially U-shaped frame including a cavity capable of receiving a slider, with the frame including two side arms and a bottom support arm at least partially defining the cavity. The bottom support arm may have a reduced mass capable of providing improved shock performance and capable of conveying a high resonance frequency response at a low gain. The bottom support arm may be, for example, substantially rectangle shaped, substantially I-shaped, toothed, etc. Also, the bottom support arm may be less thick than the side arms.

Micro-actuator for use in small platform disk drive devices, and method of making the same

A head gimbal assembly includes a micro-actuator, a slider, and a suspension that supports the micro-actuator and the slider. The micro-actuator includes a metal frame including a top support to support the slider, a bottom support to connect to the suspension, and a pair of side arms that interconnect the top support and the bottom support. The top support includes a rotatable plate and connection arms that couple the rotatable plate to respective side arms. A PZT element is mounted to each of the side arms. Each PZT element is excitable to cause selective movement of the side arms. The suspension includes a load beam having a dimple that engages and supports the rotatable plate in use.

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Dongguan, China

MingGao Yao