Globalfoundries Inc.

Globalfoundries U.S. Inc.

Globalfounries Inc.

Min-Hwa Chi

Hui Zang

Xusheng Kevin Wu

Yanxiang Liu

Suraj Kumar Patil

Ajey Poovannummoottil Jacob

Manfred Eller

Haiting Wang

Hoong Shing Wong

Jin Ping Liu

Jinping Liu

Changyong Xiao

Abhijeet Paul

Yan Ping Shen

Garo Jacques Derderian

Jagar Singh

Chun Yu Wong

Wen-Pin Peng

Wei Hua Tong

Meixiong Zhao

Ashish Baraskar

Wen Pin Peng

Ruilong Xie

Werner Juengling

Julien Frougier

Andreas Knorr

Jerome Ciavatti

Edmund Kenneth Banghart

Suresh Uppal

Seung Yeon Kim

Akhilesh Gautam

Ashish Kumar Jha

Tien-Ying Luo

Feng Zhou

Jun Lian

Haoran Shi

Jerome J B Ciavatti

HaoCheng Tsai

Zhaoxu Shen

Qin Wang

Srikanth Balaji Samavedan

Xiuyu Cai

Huang Liu

Zhenyu Hu

Yong Meng Lee

Jianwei Peng

Yanping Shen

Hongliang Shen

Anurag Mittal

Bharat V Krishnan

Wei Zhao

Shishir K Ray

Mitsuhiro Togo

Nam Sung Kim

Weihua Tong

Tae-Hoon Kim

Duohui Bei

Lan Yang

Dong-Woon Shin

Shashidhar Shreeshail Shintri

Hao-Cheng Tsai

Lucas M Salazar

Kuniko Kikuta

Jiajun Mao

Honglian Shen

A device includes a first gate structure positioned above an active region defined in a semiconducting substrate. A first spacer is positioned adjacent the first gate structure. First conductive source/drain contact structures are positioned adjacent the first gate structure and separated from the first gate structure by the first spacer. A first recessed portion of the first conductive source/drain contact structures is positioned at a first axial position along the first gate structure. A second recessed portion of the first conductive source/drain contact structures is positioned at a second axial position along the gate structure. A dielectric cap layer is positioned above the first and second recessed portions. A first conductive contact contacts the first gate structure in the first axial position. The dielectric cap layer above the first recessed portion is positioned adjacent the first conductive contact.

Semiconductor device with recessed source/drain contacts and a gate contact positioned above the active region

A method of forming a multi-valued logic transistor with a small footprint and the resulting device are disclosed. Embodiments include forming plural fins on a silicon substrate, each fin covered with a hardmask; filling spaces between the fins and hard masks with an oxide; removing the hardmasks and recessing each fin, forming a cavity in the oxide over each fin; forming plural Si-based layers in each cavity with an increasing percentage of Ge or C or with an decreasing concentration of dopant from a bottom layer to a top layer; performing CMP for planarization to a top of the fins; recessing the oxide to a depth slightly below a top portion of the fin having a thickness equal to a thickness of each Si-based layer; and forming a high-k gate dielectric and a metal gate electrode over the plural Si-based layers.

FinFET with multilayer fins for multi-value logic (MVL) applications

At least one method, apparatus and system disclosed herein fin field effect transistor (finFET) comprising a tall fin having a plurality of epitaxial regions. A first fin of a transistor is formed. The first fin comprising a first portion comprising silicon, a second portion comprising silicon germanium and a third portion comprising silicon. A gate structure above the third portion is formed. An etching process is performed for removing the silicon germanium of the second portion that is not below the gate structure. A first epitaxy region is formed above the first portion. A second epitaxy region is formed vertically aligned with the first epitaxy region and above the silicon germanium of the second portion that is below the gate structure.

Method, apparatus and system for improved performance using tall fins in finFET devices

A method of forming a GAA FinFET, including: forming a fin on a substrate, the substrate having a STI layer formed thereon and around a portion of a FIN-bottom portion of the fin, the fin having a dummy gate formed thereover, the dummy gate having a gate sidewall spacer on sidewalls thereof; forming a FIN-void and an under-FIN cavity in the STI layer; forming first spacers by filling the under-FIN cavity and FIN-void with a first fill; removing the dummy gate, thereby exposing both FIN-bottom and FIN-top portions of the fin underneath the gate; creating an open area underneath the exposed FIN-top by removing the exposed FIN-bottom; and forming a second spacer by filling the open area with a second fill; wherein a distance separates a top-most surface of the second spacer from a bottom-most surface of the FIN-top portion. A GAA FinFET formed by the method is also disclosed.

Method of forming gate-all-around (GAA) FinFET and GAA FinFET formed thereby

Semiconductor devices and methods of fabricating the semiconductor devices for forming conductive paths between fins for contact-to-gate shorting. One method includes, for instance: obtaining wafer with a substrate, at least one fin, at least one hard mask, and an oxide layer; etching the oxide layer to reveal at least one of a portion of the hard masks; forming sacrificial pillars over the substrate; forming sacrificial gates, wherein at least one sacrificial gate contacts at least one sacrificial pillar; growing an epitaxial layer between the at least one sacrificial gate and the at least one sacrificial pillar; starting a RMG process on the sacrificial gates; etching to remove the sacrificial pillars and form pillar openings; and completing the RMG process to fill the pillar openings and the gate openings with a metal.

Devices with contact-to-gate shorting through conductive paths between fins and fabrication methods

A method includes forming a device above an active region defined in a semiconducting substrate. The device includes a first gate structure, a first spacer formed adjacent the first gate structure, and first conductive source/drain contact structures positioned adjacent the first gate structure and separated from the first gate structure by the first spacer. A first portion of the first conductive source/drain contact structures is recessed at a first axial position along the first gate structure to define a first cavity. A second portion of the first conductive source/drain contact structures is recessed at a second axial position along the gate structure to define a second cavity. A dielectric cap layer is formed in the first and second cavities. A first conductive contact contacting the first gate structure in the first axial position is formed.

FinFET with multilayer fins for multi-value logic (MVL) applications and method of forming

A method of forming a FinFET fin with low-doped and a highly-doped active portions and/or a FinFET fin having tapered sidewalls for Vt tuning and multi-Vt schemes and the resulting device are provided. Embodiments include forming an Si fin, the Si fin having a top active portion and a bottom active portion; forming a hard mask on a top surface of the Si fin; forming an oxide layer on opposite sides of the Si fin; implanting a dopant into the Si fin; recessing the oxide layer to reveal the active top portion of the Si fin; etching the top active portion of the Si fin to form vertical sidewalls; forming a nitride spacer covering each vertical sidewall; recessing the recessed oxide layer to reveal the active bottom portion of the Si fin; and tapering the active bottom portion of the Si fin.

Fin structures and multi-Vt scheme based on tapered fin and method to form

Semiconductor fuses with nanowire fuse links and fabrication methods thereof are presented. The methods include, for instance: fabricating a semiconductor fuse, the semiconductor fuse including at least one nanowire fuse link, and the fabricating including: forming at least one nanowire, the at least one nanowire including a semiconductor material; and reacting the at least one nanowire with a metal to form the at least one nanowire fuse link of the semiconductor fuse, the at least one nanowire fuse link including a semiconductor-metal alloy. In another aspect, a structure is presented. The structure includes: a semiconductor fuse, the semiconductor fuse including: at least one nanowire fuse link, the at least one nanowire fuse link including a semiconductor-metal alloy.

Semiconductor fuses with nanowire fuse links and fabrication methods thereof

Circuit structures, such as inverters and static random access memories, and fabrication methods thereof are presented. The circuit structures include, for instance: a first transistor, the first transistor having a first channel region disposed above an isolation region; and a second transistor, the second transistor having a second channel region, the second channel region being laterally adjacent to the first channel region of the first transistor and vertically spaced apart therefrom by the isolation region thereof. In one embodiment, the first channel region and the isolation region of the first transistor are disposed above a substrate, and the substrate includes the second channel region of the second transistor.

Circuit structures with vertically spaced transistors and fabrication methods

A multi-Vt FinFET includes a semiconductor substrate, multiple first fins coupled to the semiconductor substrate having a first fin pitch, and multiple second fins coupled to the semiconductor substrate having a second fin pitch larger than the first fin pitch. The semiconductor structure further includes transistor(s) on the multiple first fins, and transistor(s) on the multiple second fins, a threshold voltage of the transistor(s) on the multiple second fins being higher than that of the transistor(s) on the multiple first fins.

Multiple threshold voltages using fin pitch and profile

A method of making a transistor for an integrated circuit includes providing a substrate and forming a dummy gate for the transistor within a gate trench on the substrate. The gate trench includes sidewalls, a trench bottom, and a trench centerline extending normally from a center portion of the trench bottom. The dummy gate is removed from the gate trench. A gate dielectric layer is disposed within the gate trench. A gate work-function metal layer is disposed over the gate dielectric layer, the work-function metal layer including a pair of corner regions proximate the trench bottom. An angled implantation process is utilized to implant a work-function tuning species into the corner regions at a tilt angle relative to the trench centerline, the tilt angle being greater than zero.

Method and apparatus for reducing threshold voltage mismatch in an integrated circuit

FinFET structures and methods of forming such structures. The FinFET structures including a substrate; at least two gates disposed on the substrate; a plurality of source/drain regions within the substrate adjacent to each of the gates; a dielectric disposed between each gate and the plurality of source/drain regions adjacent to each gate; a dielectric capping layer disposed on a first one of the at least two gates, wherein no dielectric capping layer is disposed on a second one of the at least two gates; and a local interconnect electrically connected to the second one of the at least two gates, wherein the dielectric capping layer disposed on the first one of the at least two gates prevents an electrical connection between the local interconnect and the first one of the at least two gates.

Selective SAC capping on fin field effect transistor structures and related methods

A method of reducing parasitic capacitance includes providing a starting semiconductor structure, the starting semiconductor structure including a semiconductor substrate with fin(s) thereon, the fin(s) having at least two dummy transistors integrated therewith and separated by a dielectric region, the dummy transistors including dummy gates with spacers and gate caps, the fin(s) having ends tucked by the dummy gates. The method further includes removing the dummy gates and gate caps, resulting in gate trenches, protecting area(s) of the structure during fabrication process(es) where source/drain parasitic capacitance may occur, and forming air-gaps at a bottom portion of unprotected gate trenches to reduce parasitic capacitance. The resulting semiconductor structure includes a semiconductor substrate with fin(s) thereon, FinFET(s) integral with the fin(s), the FinFET(s) including a gate electrode, a gate liner lining the gate electrode, and air-gap(s) in gate trench(es) of the FinFET(s), reducing parasitic capacitance by at least about 75 percent as compared to no air-gaps.

Source/drain parasitic capacitance reduction in FinFET-based semiconductor structure having tucked fins

Transistor structures and methods of fabricating transistor structures are provided. The methods include: fabricating a transistor structure at least partially within a substrate, the fabricating including: providing a cavity within the substrate; and forming a first portion and a second portion of the transistor structure at least partially within the cavity, the first portion being disposed at least partially between the substrate and the second portion, where the first portion inhibits diffusion of material from the second portion into the substrate. In one embodiment, the transistor structure is a field-effect transistor structure, and the first portion and the second portion include one of a source region or a drain region of the field-effect transistor structure. In another embodiment, the transistor structure is a bipolar junction transistor structure.

Transistor structures and fabrication methods thereof

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Malta, NY, United States of America

Min-Hwa Chi