Gm Global Technolgoy Operations, Inc.

Milun Perisic

Silva Hiti

Gabriel Gallegos-Lopez

Gregory S Smith

George John

Ray M Ransom

Brian A Welchko

James Michio Nagashima

Lateef A Kajouke

Sibaprasad Chakrabarti

Yo Chan Son

Michael H Kinoshita

Constantin C Stancu

David Yuang Tang

Gholamreza Esmaili

Steven E Schulz

Peter James Savagian

Bon Ho Bae

Mengwei Li Campbell

Khiet Le

Michael Milani

Christopher P Lawrence

Duc Q Phan

Ronghui Li

Lateef A Kojouke

Ray M Ransonm

Systems and methods are provided for charging a battery. The system, for example, includes, but is not limited to a first interface configured to receive a voltage from an AC voltage source, a matrix conversion module comprising a plurality of switches electrically connected to the first interface and configured to provide a charging voltage to the battery, and a controller communicatively connected to the matrix conversion module, wherein the controller is configured to: determine a voltage of the battery, determine an angle of the AC voltage source to initiate charging of the battery based upon the voltage of the battery, and control the plurality of switches to provide the charging voltage to the battery between the determined angle of the AC voltage source and a subsequent zero-crossing of the AC voltage source.

Systems and methods for initializing a charging system

Embodiments of the present invention relate to methods, systems and apparatus for controlling operation of a multi-phase machine in a motor drive system. The disclosed embodiments provide a mechanism for adjusting modulation index of voltage commands to improve linearity of the voltage commands.

Methods, systems and apparatus for adjusting modulation index to improve linearity of phase voltage commands

A power line quality conditioning system for a vehicle includes an onboard rechargeable direct current (DC) energy storage system and an onboard electrical system coupled to the energy storage system. The energy storage system provides DC energy to drive an electric traction motor of the vehicle. The electrical system operates in a charging mode such that alternating current (AC) energy from a power grid external to the vehicle is converted to DC energy to charge the DC energy storage system. The electrical system also operates in a vehicle-to-grid power conditioning mode such that DC energy from the DC energy storage system is converted to AC energy to condition an AC voltage of the power grid.

Onboard power line conditioning system for an electric or hybrid vehicle

Embodiments of the present disclosure relate to methods, systems and apparatus for generating voltage commands used to control operation of a permanent magnet machine.

Methods, systems and apparatus for generating voltage commands used to control operation of a permanent magnet machine

A method of increasing a current sensing range for a vehicle or other polyphase motor system includes measuring phase currents delivered to a motor of the system. A controller calculates an absolute value of each phase current, compares each calculated absolute value to a saturation limit to determine whether only one sensor is saturated, and extrapolates a phase current value of the saturated sensor. The calculated temporary phase current is used as the extrapolated phase current value for the saturated sensor, and a control action is executed using the extrapolated phase current value only when the calculated temporary phase current value exceeds the measured value for the saturated sensor and a sign of the calculated temporary phase current value matches that of the measured value for the saturated sensor. A system includes the motor, a power inverter module, phase current sensors, and a controller which executes the method.

Method and apparatus for increasing a current sensing range in a polyphase motor system

Controlling a synchronous electric machine includes determining a rotor field current of a wound rotor of the synchronous electric machine and determining a time-rate change in field flux linkage. A rotor field voltage is determined based upon the time-rate change in the field flux linkage, and a rotor field resistance is determined based upon the rotor field voltage and the rotor field current. A rotor temperature is determined based upon the rotor field resistance. Operation of the synchronous electric machine is controlled responsive to a torque command and the rotor temperature.

Method and apparatus for monitoring and controlling a synchronous electric machine

Embodiments of the present disclosure relate to methods, systems and apparatus for generating voltage command signals for controlling operation of an electric machine. The disclosed embodiments can reduce current and torque oscillation, which can in turn improve machine efficiency and performance, as well as utilization of the DC voltage source.

Methods, systems and apparatus for generating voltage command signals for controlling operation of an electric machine

Systems and methods are provided for an electrical system. The electrical system, for example, includes a first load, an interface configured to receive a voltage from a voltage source, and a controller configured to receive the voltage through the interface and to provide a voltage and current to the first load. The controller may be further configured to, receive information on a second load electrically connected to the voltage source, determine an amount of reactive current to return to the voltage source such that a current drawn by the electrical system and the second load from the voltage source is substantially real, and provide the determined reactive current to the voltage source.

Systems and methods for providing power to a load based upon a control strategy

A system and method of discharging a bus capacitor of a bidirectional matrix converter of a vehicle are presented here. The method begins by electrically shorting the AC interface of the converter after an AC energy source is disconnected from the AC interface. The method continues by arranging a plurality of switching elements of a second energy conversion module into a discharge configuration to establish an electrical current path from a first terminal of an isolation module, through an inductive element, and to a second terminal of the isolation module. The method also modulates a plurality of switching elements of a first energy conversion module, while maintaining the discharge configuration of the second energy conversion module, to at least partially discharge a DC bus capacitor.

Discharging a DC bus capacitor of an electrical converter system

Embodiments of the present disclosure relate to methods, systems and apparatus for controlling operation of an electric machine in a vector controlled motor drive system when the electric machine operates in an overmodulation region. The disclosed embodiments can reduce variations/errors in the phase voltage command signals applied to the multi-phase machine so that phase current may be properly regulated thus reducing current/torque oscillation, which can in turn improve machine efficiency and performance, as well as utilization of the DC voltage source.

Methods, systems and apparatus for controlling operation of an electric machine in an overmodulation region

Systems and methods are provided for initiating a charging system. The method, for example, may include, but is not limited to, providing, by the charging system, an incrementally increasing voltage to a battery up to a first predetermined threshold while the energy conversion module has a zero-percent duty cycle, providing, by the charging system, an incrementally increasing voltage to the battery from an initial voltage level of the battery up to a peak voltage of a voltage source while the energy conversion module has a zero-percent duty cycle, and providing, by the charging system, an incrementally increasing voltage to the battery by incrementally increasing the duty cycle of the energy conversion module.

Methods, system and apparatus are provided for controlling third harmonic voltages when operating a multi-phase machine in an overmodulation region. The multi-phase machine can be, for example, a five-phase machine in a vector controlled motor drive system that includes a five-phase PWM controlled inverter module that drives the five-phase machine. Techniques for overmodulating a reference voltage vector are provided. For example, when the reference voltage vector is determined to be within the overmodulation region, an angle of the reference voltage vector can be modified to generate a reference voltage overmodulation control angle, and a magnitude of the reference voltage vector can be modified, based on the reference voltage overmodulation control angle, to generate a modified magnitude of the reference voltage vector. By modifying the reference voltage vector, voltage command signals that control a five-phase inverter module can be optimized to increase output voltages generated by the five-phase inverter module.

Methods, systems and apparatus for controlling third harmonic voltage when operating a multi-phase machine in an overmodulation region

Embodiments of the present disclosure relate to methods, systems and apparatus for mapping torque to current to generate current commands used to control operation of an electric machine. Based on a DC input voltage, lookup tables (LUTs) are selected. Each of the selected LUTs includes a plurality (B) of first entries that correspond a particular input value of an angular rotation speed of the electric machine, and a set of coefficients are output from each of the selected LUTs that can be applied within a first polynomial function to generate a plurality of first polynomial functions each having a different sets of coefficients. A plurality of particular output values for a first current command are generated via the plurality of first polynomial functions. The particular output values for the first current command can be interpolated to generate a final output value for the first current command.

Methods, systems and apparatus for generating current commands used to control operation of an electric machine

Methods, systems and apparatus are provided for estimating electrical angular speed of a permanent magnet machine based on two-phase stationary reference frame feedback stator current samples, and a dimensionless gain (K) that is computed based on a sampling time (T) and machine parameters.

Method and system for estimating electrical angular speed of a permanent magnet machine

Systems and methods are provided for an electrical system. The electrical system includes a load, an interface configured to receive a voltage from a voltage source, and a controller configured to receive the voltage from the voltage source through the interface and to provide a voltage and current to the load. Wherein, when the controller is in a constant voltage mode, the controller provides a constant voltage to the load, when the controller is in a constant current mode, the controller provides a constant current to the load, and when the controller is in a constant power mode, the controller provides a constant power to the load.

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Torrance, CA, United States of America

Milun Perisic