Georgia-pacific Resins, Inc.

Millard E Foucht

Ted M McVay

Kurt D Gabrielson

Richard Arthur Rediger

Kelly A Shoemake

James T Wright

Kim K Tutin

Benjamin D Gapud

W Hayes Ingram

William P Freese

F C Dupre

Robert A Breyer

David A Hutchings

Shahid P Qureshi

Frederick C Dupre

Richard D Sampson

The present invention provides a process and system for the manufacture of wood-based composites that implement feedback adjusted in-line addition of a curing accelerator/catalyst to a thermosetting resin adhesive based on at least one of: present moisture content of the wood substrate being bonded and the temperature of the wood substrate being bonded. The method includes: measuring the flow rate of a flowing stream of resin adhesive; measuring the flow rate of a flowing stream of accelerator/catalyst; mixing the flowing stream of accelerator/catalyst and the flowing stream of resin adhesive to form a mixed catalyzed resin adhesive in a proportion of resin adhesive and accelerator/catalyst determined by said flow rates; applying the mixed catalyzed resin adhesive to the wood substrate in an application area; measuring a present moisture content and a present temperature of the wood substrate prior to applying the mixed catalyzed resin adhesive thereto; varying on a continuous basis, the proportion of the accelerator/catalyst and resin adhesive in the mixed catalyzed resin adhesive in accordance with at least one of the present moisture content and the present temperature and bonding together said wood substrate to form said wood-based composite.

System for catalyzation of thermoset resin adhesives for wood composites using computerized in-line metering and mixing equipment

Catalyzation of thermoset resin adhesives for wood composites using computerized in-line metering and mixing equipment

The preparation of phenol-formaldehyde and melamine-formaldehyde resin-based binders extended with a cyclic urea-formaldehyde prepolymer and to products prepared using the binders. More particularly, the invention relates to a cyclic urea prepolymer comprising urea, formaldehyde, and ammonia or a primary amine which, when added to a phenol-formaldehyde or melamine-formaldehyde based resin, results in a useful binder for the manufacturer numerous articles.

Cyclic urea-formaldehyde prepolymer for use in phenol-formaldehyde and melamine-formaldehyde resin-based binders

The preparation of phenol-formaldehyde and melamine formaldehyde resin-based binders extended with a cyclic urea-formaldehyde prepolymer and to products prepared using the binders. More particularly, the invention relates to a cyclic urea prepolymer comprising urea, formaldehyde, and ammonia or a primary amine which, when added to a phenol-formaldehyde or melamine-formaldehyde based resin, results in a useful binder for the manufacturer numerous articles.

Cyclic urea-formaldehyde prepolymer for use in phenol-formaldehyde and

An intumescent composition comprising the dried product of a composition containing as essential components (1) the reaction product of aluminum oxide or aluminum hydroxide hydrate and an organic amine phosphate or a salt thereof, and (2) expandable graphite flake.

High performance intumescent system for imparting heat/flame resistance

A plywood-patching composition is provided based on a non-cellular polyurethane elastomer prepared by reacting a polyether or polyester polyol with a polyisocyanate in the presence of a catalytic amount of a co-catalyst system comprising an organo-bismuth compound, preferably a bismuth salt of a carboxylic acid, and at least one organo-metallic compound, preferably a metal salt of a carboxylic acid, wherein the metal is selected from the group consisting of zinc, antimony and lithium and wherein the bismuth and metal are present in an effective mole ratio; and process for preparing same. The catalysts utilized are relatively non-toxic, yet they promote rapid polymerization with essentially no foaming for a wide variety of non-cellular polyurethane elastomeric applications, particularly in plywood-patch applications where even small amounts of foaming are deleterious to the properties thereof.

Co-catalyst system for preparing polyurethane based plywood-patch

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Stone Mountain, GA, United States of America

Millard E Foucht