Molex Corporation

Mike Keane

Patrick Griffin

A method is provided for manufacturing a housing for containing an IC card. The method includes the steps of stamping a pair of metal covers with at least one of the covers having a continuous uninterrupted edge provided with a plurality of through holes spaced inwardly of and along the edge. The covers are placed into a mold for an injection molding process. Plastic support members are injected into the mold into attachment with the covers. Plastic material of the support member surrounds the edge and flows through the holes of the cover. The covers and attached support members are removed from the mold, and the support members are bonded together so that a housing is formed with the covers and within which the IC card can be contained.

IC card housing and method of manufacture

A card reader is provided for a chip card having card contacts. The card reader includes a housing having a card receiving mouth and a plurality of receptacle contacts having resilient contact portions for engaging the card contacts after the card is inserted through the mouth to a fully inserted position. An actuator is movably mounted on the housing for movement between an inoperative position and an actuating position. In the inoperative position, the actuator allows the card to be inserted past the contact portions toward its fully inserted position with substantially zero force on the contact portions. In the actuating position, the actuator biases the card contacts into engagement with the contact portions of the receptacle contacts. The actuator includes a biasing portion for biasing the card and the card contacts against the contact portions of the receptacle contacts. The actuator includes an actuating portion engageable by the card when at its fully inserted position to move the actuator from its inoperative position to its actuating position.

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Galway, Ireland

Mike Keane