Emerson Electric Company

Mike C Santinanavat

Mark H Stark

John Francis Broker

Ryan Jensen

John J Love

Shweta Annapurani Panimadai Ramaswamy

William P Butler

Donald L Blessing

Ryan D Jensen

Don Blessing

Juan Ling

Jagdish C Atri

Christina M Gillam

John E Kopp

Paul E Reinhardt

Xingeng Zhou

Wilfred G Soutiea

Steven J Konsky

Kevin M Pumm

John A Schmotzer

Jagdish Atri

Disclosed are exemplary embodiments of apparatus and methods for arresting flame at a gas burner. In an exemplary embodiment, an apparatus for use in burning a gas fuel generally includes a flame arrester device having a screen portion configured for placement between a gas orifice and a burner. The flame arrester device is configured to allow gas emitted from the gas orifice to pass through the screen portion to enter the burner. The flame arrester device is further configured to arrest a flame from the burner before the flame reaches the gas orifice.

Apparatus and methods for arresting flame at a gas burner

A controller is provided for a gas valve including a movable valve element, a main diaphragm chamber having a main diaphragm therein coupled to the valve element to displace the valve element relative to a valve opening, and a servo-regulator diaphragm for regulating flow of gas that acts against the main diaphragm, to adjust the valve element and vary the flow rate. A stepper motor is configured to move in a stepwise manner to displace the servo-regulator diaphragm to adjust the valve element and gas flow rate. The controller for the stepper motor includes a microprocessor that receives an input signal indicating an operating capacity level, and determines the steps the stepper motor must move to displace the servo-regulator diaphragm to establish a flow rate corresponding to the operating capacity level. The microprocessor generates a signal to move the stepper motor the number of steps to adjust the gas valve.

Control of stepper motor operated gas valve

A stepper-motor gas valve control is disclosed that includes a main diaphragm in a chamber that controllably displaces a valve relative to an opening in response to changes in pressure, to adjust fuel flow through the valve. A servo-regulator diaphragm is provided to regulate flow to the main diaphragm, to thereby control the rate of fuel flow. A stepper motor is configured to move in a stepwise manner to displace the servo-regulator diaphragm, to control fluid flow to the main diaphragm. A controller mounted on the stepper-motor regulated gas valve control receives and converts an input control signal from a heating system to a reference value between 0 and 5 volts, and selects a corresponding motor step value. The control responsively moves the stepper-motor in a step wise manner to displace the servo-regulator diaphragm and thereby regulates the rate of fuel flow through the valve.

Gas valve and method of control

A valve unit includes a valve member that moves relative to a valve seat in response to a magnetic field generated by a coil. An input signal to the coil controls the extent of movement of the valve member relative to the valve seat, to control a gas flow rate therethrough. The gas valve unit also includes a setting adjustment device that provides a setting adjustment input utilized for calibrating or adjusting at least one gas flow rate. A valve controller is configured to receive an activation signal and to responsively send an input signal to the coil to move the valve member and establish at least one desired gas flow rate corresponding to the activation signal, wherein the valve controller is configured to adjust the input signal to the coil based on the setting adjustment input, to thereby enable field adjustment of at least one gas flow rate.

Field adjustable gas valve and method of control

A valve apparatus includes substantially co-aligned first and second valve seats and substantially co-aligned first and second valve members. The first valve member is moveable relative to the first valve seat between at least an open position in which the first valve member is spaced from the first valve seat and a closed position in which the first valve member is seated against the first valve seat. The second valve member is moveable relative to the second valve seat between at least an open position in which the second valve member is spaced from the second valve seat and a closed position in which the second valve member is seated against the second valve seat. An armature is operable for moving the first and second valve members, in response to a magnetic field generated by a coil.

Valves, pressure sensing devices, and controllers for heating appliances

Stepper motor gas valve and method of control

A valve unit for adjusting gas flow to a two-stage combustion apparatus includes a valve member that is moved by a magnetic field generated by a coil to vary gas flow rate through the valve unit, and first and second connectors configured to receive a high-stage activation signal and a low-stage activation signal, respectively. The valve unit includes a valve controller that is configured to control the coil to establish a high-stage gas flow rate while the high-stage activation signal is present, and configured to control the coil to establish a low-stage gas flow rate while the low stage activation signal is present up to a predetermined low stage time limit. The valve controller is further configured to establish at least one gas flow rate between the low-stage and high-stage gas flow rates when the low stage activation signal is present beyond the predetermined low stage time limit.

Multi-stage variable output valve unit

A valve unit for adjusting gas flow to a combustion apparatus includes a valve member that moves relative to a valve seat in response to a signal input to a coil, for varying a high-capacity gas flow rate through the valve unit. The valve unit includes a first opening port, a second opening port that is smaller than the first opening port, and a closure member. The closure member is movable between an open position, in which said high-capacity gas flow rate is communicated via the first and second opening ports to an outlet, and a closed position against the first opening port, in which a low-capacity gas flow rate is communicated via only the second opening port to the outlet. The valve unit includes a solenoid for selectively moving the closure member between the open position and closed position to selectively establish a high-capacity gas flow rate or low capacity gas flow rate.

Gas valve unit with bypass flow

A flow valve that provides for control of a fluid flow rate utilizing a first open position and a second open position. Various embodiments of a flow valve having an inlet, an outlet, and a passageway therebetween are provided that comprise a damper element pivotally arranged within the passageway that is movable between a first position in which fluid flow through the passageway is substantially unaffected by the damper element, and at least a second position in which fluid flow through the passageway is substantially reduced by the damper element. An adjustable stop is further provided for adjustably limiting the movement of the damper element to establish the second position of the damper. A moveable operator is provided for moving the damper element between the first position and second position.

Adjustable flow rate valve

A solenoid operated valve is provided that comprises an inlet, an outlet, a valve seat in the flow path between the inlet and the outlet, and a valve member slidably mounted for movement in a direction aligned with but perpendicular to the plane of the valve seat, and a lever having one end in connection with the valve member and a pivotal end that is operable for moving the valve member between its closed and open positions. The solenoid operated valve further comprises a solenoid actuated member having spaced apart first and second surfaces for engaging the pivotal end of the lever to move the valve member between its closed and open position, and a spring for resiliently biasing the solenoid actuated member so that the first surface engages the pivotal end of the lever to move the valve member to a closed position against the valve seat when the solenoid is not energized.

Solenoid valve actuator

A single coil, two operator controller for simultaneously actuating two spaced apart magnetically responsive operators has a bar extending between the spaced apart operators, and a coil on the bar, between the operators for creating a magnetic field for moving the magnetically responsive operators. The single coil, two operated controller is particularly suited for operating a gas valve.

Single coil two operator controller

A three-stage relay control is provided for regulating the flow of gas through, for example, gas valves. The relay control includes a control arm for providing three levels of gas flow and having three adjustment screws, one for controlling the flow at each stage of operation. The control arm preferably pivotally rotates to provide the three gas flow levels. Energizing the relay control at three different amperage levels provides the three-stages. At a low-flow stage, the relay is de-energized. At a high-flow stage, the relay is fully energized. At a mid-flow stage, between the high-flow and low-flow stage, the relay is energized at an intermediate amperage.

Three-stage relay control

An electronically modulating gas valve comprising a modulating solenoid for simultaneously displacing two servo regulator diaphragms, one for controlling LP Gas outlet pressure and another for controlling Natural Gas outlet pressure. A switch is used to select operation with either Natural or LP Gas, wherein the switch activates a gas selection solenoid for controlling gas flow through the Natural Gas servo regulator and the LP Gas servo regulator. The servo regulators are factory adjusted for a maximum Natural Gas pressure setting and a maximum LP Gas pressure setting. Thus, the gas valve is convertible from Natural Gas to LP Gas without re-adjustment.

Modulating gas valve with natural/LP gas conversion capability

An improved adjustable fluid flow regulator having a regulator chamber, a moveable diaphragm within the regulator chamber, a spring that acts upon the diaphragm to regulate the flow of fluid, and a first adjustment member and second adjustment member for adjustably biasing the spring against the diaphragm. The improvement includes a tamper resistant feature for restricting adjustment above a predetermined limit. The first adjustment member is fully adjusted to a limit. The second adjustment member is adjusted to bias the spring to a predetermined maximum setting, and restricted from further adjustment. The first adjustment member would subsequently be adjustable to any setting up to the predetermined limit.

Growing community of inventors

Chesterfield, MO, United States of America

Mike C Santinanavat