Matsushita Electric Industrial Co., Ltd.

Panasonic Intellectual Property Management Co., Ltd.

Panasonic Corporation

Michinori Tomomatsu

Seiichi Miyahara

Kimiyuki Yamasaki

Minoru Murakami

Seikoh Abe

Kunihiko Tokita

Masayuki Mantani

Takahiro Fukagawa

Masanori Ikeda

Masahiro Taniguchi

Takaaki Sakaue

Seiko Abe

Seikou Abe

Toshiyuki Murakami

Yuji Otake

Satoshi Furuichi

Akira Maeda

Yousuke Hassaku

Tetsuya Tanaka

Hiroki Kobayashi

Hiroshi Okamura

Yuuji Ootake

Seiya Kuroda

A screen printing machine for forming a print of paste supplied to a mask plate having pattern holes, includes: a flexible filling squeegee which performs a squeegeeing operation in which the filling squeegee is moved relative to the mask plate in a printing direction; and a scraping squeegee which is held to maintain a given interval from the filling squeegee in the printing direction and to be movable together with the filling squeegee in the printing direction, and which scraps off the paste remaining on the mask plate after passage of the filling squeegee. In the squeegeeing operation, the filling squeegee is pushed up and bent by the paste to provide a clearance between a bottom end of the filling squeegee and the mask plate with the paste interposed therebetween so that the pattern holes are filled with paste with a prescribed filling pressure.

Screen printing machine, electronic component mounting system, and screen printing method

In a screen printing that shifts squeegees in a horizontal direction while abutting the squeegees against a mask, and slides the squeegees on the mask, and scrapes up the paste on the mask so that opening portions are filled with the paste to transfer the paste onto the substrate, a larger amount of paste Ps is supplied to regions in which the paste is scraped up by the end portions of the squeegee than a region in which the paste is scraped up by a center portion of the squeegee on the mask.

Screen printing machine and screen printing method

A screen printing apparatus includes a substrate positioning part that upwardly and downwardly moves a substrate with the substrate clamped by a clamp member to thereby bring the substrate into contact with a mask stretched in a frame body and fixed in a predetermined height position from an underside of the mask and position the substrate in a predetermined height position, a mask suction part that is provided in the clamp member and sucks the mask in contact with the substrate, and a screen printing part that prints paste on the substrate through a pattern hole formed in the mask by sliding a squeegee on the mask to which the paste is supplied. The mask is pressed up by a predetermined amount through the substrate with the mask sucked by the mask suction part when the substrate is upwardly moved by the substrate positioning part.

Screen printing apparatus, electronic component mounting system and screen printing method

To measure a film thickness of a coating film () of a flux () serving as a bonding paste formed on a transfer stage () of a paste transfer unit (), the film thickness of the coating film () in a transfer area () is measured through a light-transmitting member () by a light interference method and by an optical type film thickness measuring sensor () which is arranged below the transfer stage (). Thus, it is possible to automatically and accurately measure the film thickness of the flux () in the transfer area () without requiring any complicated measurement work.

Paste transfer unit, electronic component mounting device, and transferred film thickness measuring method

At the two ends of a pair of clamping members () which sandwich and clamp a board () from the Y direction, mask supporting members () forming a rectangle frame are disposed, and a screen mask () is supported from below by the mask supporting members () in a state that the board () abuts against the under surface of the screen mask (). A downwards bending of the screen mask () can be prevented, and the time and labor of maintenance can be decreased by preventing the deposits of paste on the screen mask () that occur due to the bending.

Screen printing device and screen printing method

A component mounting method includes: identifying, by image processing, a dark color region from image data obtained by imaging a two-dimensional region including a pickup face of a component to be picked up; deriving position data indicating a position of the identified dark color region; and deriving, based on the derived position data, a pickup position indicating a position at which a nozzle picks up the component. The imaging is performed by an imaging unit, and the dark color region indicates a dark color portion between electrodes of the component.

Component mounting method and component mounter

A method of determining a solder paste height of solder paste printed on a circuit board, the method including obtaining a two-dimensional image of the circuit board which is captured from above a solder printed surface, and determining the solder paste height corresponding to a pixel value of each of pixels of the two-dimensional image, based on height information which defines a relationship between the pixel value and the solder paste height, the pixel value being a value representing at least one of luminance of red in a RGB color model, luminance of green in the RGB color model, luminance of blue in the RGB color model, hue in a HSI color model, saturation in the HSI color model, and intensity in the HSI color model.

Method of determining solder paste height and device for determining solder paste height

A screen printing apparatus prints cream solder through a pattern hole of a mask plate, to which a substrate is brought into contact, by sliding a squeegee head. A three dimensional detector, such as a laser, is used to determine the extent to which the pattern hole is filled with the cream solder. Based on the determination result, the printing operation is modified, with respect to the positioning of the mask plate and substrate, to maintain the printing quality.

Screen printing apparatus and method of the same

In a screen-printing apparatus for printing creamy solder paste on a substrate by attaching a screen mask to the substrate, a predetermined measuring position of the mechanisms in the screen-printing apparatus is measured three-dimensionally by a three-dimensional measuring device. Based on the measured result, a predetermined measuring point on an object to be measured is determined on a position relative to the origin of the mechanical coordinate system in the screen-printing apparatus, and the origin position on a control program can be set. As a result, machine adjusting operation and teaching operation in the screen-printing apparatus can be simplified with high accuracy.

Apparatus and method of screen printing

A test printing portion with a pattern dimension smaller than a minimum printing pattern dimension is formed on a substrate, and a printing state of this test printing portion is inspected after printing. Based on inspection results of the test printing portion, acceptability of the printing state of the entire substrate is judged. The test printing portion is created on a periphery of the substrate outside the printing pattern area or an unprinted space inside the printing pattern area. A detection device detects the test printing portion, and inspects its printing state. Based on the inspection results, the acceptability of the printing state of the entire substrate is judged. This enables the printing state to be easily inspected at low cost while securing a necessary decree of accuracy.

Method for inspecting printing state and substrate

It is possible to obtain a screen printing method that may assure excellent printing qualities since the screen printing method of the present invention includes: (A) sliding a squeegee head with paste stored in the squeegee head on a mask plate, while the past is pressurized, and printing the paste on a substrate through pattern holes of the mask plate, (B) at least one step of (b) separating the squeegee head with the paste stored therein from the mask plate, and (e) sliding the squeegee head on the mask plate for a pre-squeezing purpose before the step (A). The step of separating the squeegee head from the mask plate includes the steps of (1) discontinuing the pressure application to the paste stored in the squeegee head, (2) horizontally moving the squeegee head by a predetermined distance while the bottom end portion of the squeegee head is abutted on the mask plate in a state of the pressure application being discontinued, and (3) moving the squeegee head upward off from the mask plate. In the step of pre-squeezing includes the steps of (1) pressurizing the paste stored in the squeegee head in a state of the squeegee head being abutted on the mask plate, and (2) horizontally moving the squeegee head while the bottom end portion of the squeegee head is abutted on the mask plate in a state of the paste being pressurized.

Screen printing method

A screen-printing apparatus for printing creamy solder paste on a substrate by attaching a screen mask to the substrate. A laser-measuring device mounted in the apparatus measures the top surface of the screen mask at a printing position and the top of the substrate at a substrate-measurement position by three-dimensional measurement, and detects a shape of the substrate or the screen mask, and determines whether or not they are acceptable. After screen printing is completed, the substrate and the screen mask undergo a printing inspection where their shapes are inspected. This provides not only inspection data of the printing results but also data for identifying the causes of print failures. As a result, the screen-printing apparatus, which has high-printing accuracy and can prevent printing failures from occurring, is provided.

A screen printing method and apparatus are capable of maintaining a constant attack angle between a squeegee and a mask plate, regardless of the surface condition of the mask plate. A squeegee head, including a pair of squeegees, is rotatably supported by a retainer with respect to a horizontal axis that is at a right angle to a squeegeeing direction. The rotatably supported squeegee head is pushed by a cylinder against the mask plate. Accordingly, the attack angle is kept constant to improve the printing quality even if a substrate has a curved portion.

Screen printing apparatus having rotatable united squeegee pair, and method of screen printing using said apparatus

A squeegee head having a volume-variable container and a printing space is used. The volume-variable container is variable in capacity with pressures applied thereto. The volume-variable container includes a projecting portion having a plurality of projections, a push-plate with a plurality of through-holes formed therein, and a side wall. A paste is stored in the volume-variable container. The projecting portion is pressurized to move and the paste is pushed out into the printing space from the through-holes, and then, the projections are fitted into the through-holes. In this way, the paste being stable in viscosity is completely pushed out into the printing space without wasting at all.

Screen printing apparatus, screen printing method, and paste storage container for screen printing apparatus

A screen printer for printing paste on a board by sliding a squeegee head on a mask plate. A pushing plate pressurizes solder paste in the squeegee head, and pressurized paste is led to a paste container from both outer parts in a printing width direction inward towards a printing center through a solder dispensing hole provided on both ends of the paste container. This configuration allows to print in accordance with the time-line supply sequence, regardless of the printing width of the board to be printed. This screen printer thus prevents the degradation and the consequent need for disposal of solder paste due to its retention in the squeegee head for long periods.

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Fukuoka, Japan

Michinori Tomomatsu