Mitsubishi Denki Kabushiki Kaisha

Michimasa Takeshita

Takayuki Yoshida

Takashi Gotoh

Tsuneo Yumikura

Kaoru Ikejima

Hitoshi Iijima

Yoshiaki Tanimura

Atsushi Motizuki

Yuji Sueto

A plurality of heat transfer tubes are disposed at certain intervals, in-tube operating fluid (such as coolant) passes therethrough, and a plurality of small-gage wires are used as a heating fin. One small-gage wire is wound at a pair of heat transfer tubes,and,in a spiral manner, and another small-gage wire is wound at a pair of heat transfer tubes,and,in the spiral manner, and still another small-gage wire is wound at a pair of heat transfer tubes,and,in the spiral manner. Thereby, while higher heat transfer coefficient can be achieved, and a heating surface area is ensured, clogging can be avoided even when moisture in air condenses on a surface of a heat exchanger. As a result, it is possible to realize a high-performance and compact heat exchanger used for air conditioning.

Heat exchanger, refrigeration system, air conditioner, and method and apparatus for fabricating heat exchanger

A heat exchanger for an air conditioner comprises a plurality of heat-transfer tubes arranged in parallel to each other at predetermined intervals, and heat-transfer fins formed by helically winding a plurality of fine wires around the plurality of heat-transfer tubes. Preferably, the heat-transfer tubes are divided into groups of two adjacent heat-transfer tubes (1a, 1b), (1b, 1c), (1c, 1d), . . . , and at least one fine wire fin is wound helically around the two adjacent heat-transfer tubes of each group so that the fine wire fin does not cross other portions of the fine wire fin as viewed along a direction perpendicular to a plane including the axes of the plurality of heat-transfer tubes. When fabricating the heat exchanger, at least either the outer circumferences of the heat-transfer tubes or the outer circumferences of the fine wires are coated with a metal film formed by plating, and then the heat-transfer tubes and the fine wires are interlaced to form a heat exchanging structure. Then, the heat exchanging structure is heated to the melting point of the metal film so that the metal film is melted and the heat-transfer tubes and the fine wires are bonded together by the molten metal film.

Heat exchanger for air conditioner and method of fabricating the heat

A heat exchanger for an air conditioner includes a plurality of heat-transfer tubes arranged in parallel to each other at predetermined intervals, and heat-transfer fins formed by helically winding a plurality of fine wires around the plurality of heat-transfer tubes. Preferably, the heat-transfer tubes are divided into groups of two adjacent heat-transfer tubes (1a, 1b), (1b, 1c), (1c, 1d), . . . , and at least one fine wire fin is wound helically around the two adjacent heat-transfer tubes of each group so that the fine wire fin does not cross other portions of the fine wire fin as viewed along a direction perpendicular to a plane including the axes of the plurality of heat-transfer tubes. When fabricating the heat exchanger, at least either the outer circumferences of the heat-transfer tubes or the outer circumferences of the fine wires are coated with a metal film formed by plating, and then the heat-transfer tubes and the fine wires are interlaced to form a heat exchanging structure. Then, the heat exchanging structure is heated to the melting point of the metal film so that the metal film is melted and the heat-transfer tubes and the fine wires are bonded together by the molten metal film.

Method of fabricating a heat exchanger for an air conditioner

A plurality of heat transfer tubes are disposed at certain intervals, in-tube operating fluid (such as coolant) passes therethrough, and a plurality of small-gage wires are used as a heating fin. One small-gage wire is wound at a pair of heat transfer tubes 1a and 1c in a spiral manner, and another small-gage wire is wound at a pair of heat transfer tubes 1b and 1c in the spiral manner, and still another small-gage wire is wound at a pair of heat transfer tubes 1b and 1d in the spiral manner. Thereby, while higher heat transfer coefficient can be achieved, and a heating surface area is ensured, clogging can be avoided even when moisture in air condenses on a surface of a heat exchanger. As a result, it is possible to realize a high-performance and compact heat exchanger used for air conditioning.

Heat exchanger, refrigeration system, air conditioner, and method and

Heat exchanger and method of fabricating the heat exchanger

A heat exchanger mounted in an air condition is constructed such that at least one row of heat conduction pipe groups are arranged across an air passage. Each heat conduction pipe group is constructed such that a plurality of heat conduction pipes 22 are arranged in parallel with each other and a fine wire 23 made of a metallic material having excellent heat conductivity is spirally wound around each adjacent heat conduction pipe 22. Thus, the performance of the heat exchanger can be improved without the air conditioner being designed with larger dimensions. In addition, the heat exchanger includes a plurality of heat conduction pipes 39 arranged in the form of at least one row with a constant distance between adjacent pipes, and a plurality of twisted wires 40. The twisted wires 40 are arranged so as to alternately come in contact with one side and opposite side of each heat conduction pipe 39 extending at a right angle relative to the row direction of each heat conduction pipe 39, and moreover, alternately come in contact with one side and opposite other side of each heat conduction pipe 39 extending in the longitudinal direction. With this construction, high heat conductivity can be realized, and an occurrence of clogging with dew droplets can be prevented while maintaining a heat transfer surface area.

Air conditioner and heat exchanger used therefor

A heat exchanger mounted in an air conditioner is constructed such that at least one row of heat conduction pipe groups are arranged across an air passage. Each heat conduction pipe group is constructed such that a plurality of heat conduction pipes 22 are arranged in parallel with each other and a fine wire 23 made of a metallic material having excellent heat conductivity is spirally wound around each adjacent heat conduction pipe 22. Thus, performances of the heat exchanger can be improved without a possibility that the air conditioner is designed with larger dimensions. In addition, the heat exchanger includes a plurality of heat conduction pipes 39 arranged in the form of at least one row with a constant distance between adjacent ones and a plurality of twisted wires 40. The twisted wires 40 are arranged so as to alternately come in contact with one side and opposite side of each heat conduction pipe 39 extending at a right angle relative to the row direction of each heat conduction pipe 39, and moreover, alternately come in contact with one side and opposite other side of each heat conduction pipe 39 extending in the longitudinal direction. With this construction, high heat conductivity can be realized, and an occurrence of clogging with condensation can be prevented while improving heat conduction.

A heat exchanger mounted on an air condition is constructed such that at least one row of heat conduction pipe groups are arranged across an air passage. Each heat conduction pipe groups is constructed such that a plurality of heat conduction pipes 22 are arranged in parallel with each other and a fine wire 23 made of a metallic material having excellent heat conductivity is spirally wound around each adjacent heat conduction pipes 22. Thus, performances of the heat exchanger can be improved without a possibility that the air conditioner is designed with larger dimensions. In addition, the heat exchanger includes a plurality of heat conduction pipes 39 arranged in the form of at least one row with a constant distance between adjacent ones and a plurality of twisted wires 40. The twisted wires 40 are arranged so as to alternately come in contact with one side and opposite side of each heat conduction pipe 39 extending at a right angle relative to the row direction of each heat conduction pipe 39, and moreover, alternately come in contact with one side and opposite other side of each heat conduction pipe 39 extending in the longitudinal direction. With this construction, high heat conductivity can be realized, and an occurrence of clogging with dew droplets can be prevented while maintaining a heat conduction area.

Growing community of inventors

Shizuoka, Japan

Michimasa Takeshita