Nkk Corporation

Michihito Hiasa

Tadashi Inoue

Tomoyoshi Okita

Kiyoshi Tsuru

A method for manufacturing an alloy sheet for a shadow mask is provided which includes: (i) annealing a hot-rolled sheet containing Fe and Ni at a temperature of 910.degree. to 990.degree. C.; (ii) cold-rolling the annealed hot-rolled sheet from step (i) to produce a cold-rolled sheet; (iii) crystallization annealing of the cold-rolled sheet from step (ii); (iv) cold-rolling the annealed cold rolled sheet from step (iii); (v) finish recrystallization annealing step of the cold-rolled sheet of step (iv); (vi) finish cold-rolling of the sheet from step (v) at a cold-rolling reduction ratio R (%) satisfying the following equations: 16.ltoreq.R.ltoreq.75 and 6.38 D-133.9.ltoreq.R.ltoreq.6.38 D-51.0 wherein D is the average austenite grain size in .mu.m; (vii) softening annealing the sheet from step (vi) at a temperature of 720.degree. to 790.degree. C. for 2 to 40 minutes before press-forming and at conditions of temperature T in .degree.C. and time t in minutes which satisfy the following equation :

Method of producing an alloy sheet for a shadow mask

A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910 to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D.mu.m) yieleded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.gtoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

Thin Fe-Ni alloy sheet for shadow mask

An alloy sheet for making a shadow mask consists essentially of 34 to 38 wt. % Ni, 0.07 wt. % or less Si, 0.002 wt. % or less B, 0.002 wt. % or less O, less than 0.002 wt. % N and the balance being Fe and inevitable impurities;

Alloy sheet for shadow mask

A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015 % or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D.mu.m) yieleded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.gtoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

Thin Fe-Ni alloy sheet for shadow mask and method for manufacturing

An alloy sheet for making a shadow mask consists essentially of 34 to 38 wt. % Ni, 0.07 wt. % or less Si, 0.001 wt. % or less B, 0.003 wt. % or less O, 0.002 wt. % or less N, and the balance being Fe and inevitable impurities. The alloy sheet has an average austenite grain size (Dav) of 10.5 to 15.0 .mu.m, a ratio of a maximum size to the minimum size of austenite grains (Dmax/Dmin) of 1 to 15, a Vickers hardness (Hv) of 165 to 220 and satisfying a relation of

A method for manufacturing an alloy sheet comprising the steps of: (a) hot-rolling a slab containing Fe, Ni and Cr into a hot-rolled strip; (b) annealing the hot-rolled strip at a temperature of 810.degree. to 890.degree. C.; (c) cold-rolling the annealed hot-rolled strip at a reduction ratio of 81 to 94% into a cold-rolled sheet; (d) recrystallization annealing of the cold-rolled sheet; (e) finish cold-rolling the cold-rolled sheet subjected to the recrystallization annealing at a reduction ratio of 14 to 29%; (f) stress relief annealing of the cold-rolled sheet subjected to the finish cold-rolling; and (g) annealing, before press-forming. The cold-rolled sheet subjected to the stress relief annealing at a temperature of 740.degree. to 900.degree. C. for 2 to 40 minutes and satisfying the following equation: T.ltoreq.-123 logt+937, where T is a temperature (.degree.C.) and t is a time (minutes) for the annealing.

Method of manufacturing an alloy sheet

A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D.mu.m) yielded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.gtoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

Method for manufacturing thin Fe--Ni alloy sheet for shadow mask

A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm or less; and a degree of {211 } plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D .mu.m) yieleded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.ltoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

Method for producing a thin Fe-Ni alloy for shadow mask

A thin Fe--Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, O of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe--Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D .mu.m) yieleded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.gtoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

Method for producing a thin Fe-Ni alloy for shadow mask thereof

A thin Fe-Ni alloy sheet for shadow mask consists essentially of Ni of 34 to 38 wt. %, Si of 0.05 wt. % or less, B of 0.0005 wt. % or less, 0 of 0.002 wt. % or less and N of 0.0015% or less, the balance being Fe and inevitable impurities; said alloy sheet after annealing before press-forming having 0.2% proof stress of 28.5 kgf/mm.sup.2 or less; and a degree of {211} plane on a surface of said alloy sheet being 16% or less. And further modified similar alloy sheets are also provided. Further, a method for producing a thin Fe-Ni alloy sheet for shadow mask comprises the steps of: (a) hot-rolling of a slab into a hot-rolled alloy strip; (b) hot-rolled sheet annealing of the hot-rolled strip at 910.degree. to 990.degree. C.; (c) cold-rolling of the annealed hot-rolled strip into a cold-rolled strip; (d) recrystallization annealing of the cold-rolled strip; (e) finish cold-rolling of the recrystallization annealed strip at a finish cold reduction ratio in response to austenite grain size D(D .mu.m) yielded by the recrystallization annealing, the finish cold reducration ratio(R) being within a region enclosed by a range of R of 16 to 75 and a range of D of 6.38D-133.9.ltoreq.R.ltoreq.6.38D-51.0 and (f) annealing of the finish cold-rolled strip on conditions of a temperature of 720.degree. to 790.degree. C., a time of 2 to 40 min. and T.gtoreq.-53.8 logt+806, where T(.degree.C.) is the temperature of the annealing. And further modified similar methods are also provided.

An alloy sheet containing Fe, Ni and Cr has an average austenite grain size of 15 to 45 .mu.m and a degree of mixed grain for austenite grain size of 4.5 to 50%; the alloy sheet has a gathering degree of the {331} plane on a surface of the alloy sheet of 8 to 35%, a gathering degree of the {210} plane of 1 to 20% and a gathering degree of the {211} plane of 2 to 20%; the degree of mixed grain is expressed by the equation: (.vertline.0.5 Dmax-D.vertline./D).times.100 (%), where D is an average austenite grain size, and Dmax is a maximum austenite grain size in said alloy sheet.

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Kawasaki, Japan

Michihito Hiasa