Uop Lcc

Union Carbide Corporation

Michael Whysall

Michael J Mitariten

Kishore J Doshi

Richard T Maurer

Kirit M Patel

Rustam H Sethna

Roger J Weigand

Jorg Stocker

The present invention relates to a pressure swing adsorption process for direct reduction of iron wherein a portion of spent reducing gas withdrawn from the direct reduction reactor is subjected to a PSA process for the removal of carbon dioxide from the spent reducing gas. An improved CO -rejection method using an external natural gas purge stream after depressurization and before the product purge step is described. The PSA process comprises an external purge step with a non-absorbable gas, which surprisingly reduces the adsorbent regeneration requirements to maintain the selective adsorption of carbon dioxide from the spent reducing gas. The external natural gas purge results in a cleaner bed before the start of each adsorption cycle. Consequently, significantly more CO can be rejected and/or higher hydrogen and CO recoveries can be attained. The external purge stream is fully integrated into the DDRI production scheme.

Process for removal of carbon dioxide for use in producing direct reduced iron

A process for recovering hydrogen-rich gases and increasing the recovery of liquid hydrocarbon products from a hydrocarbon conversion zone effluent is improved by a particular arrangement of a refrigeration zone, a pressure swing adsorption (PSA) zone, and up to two separation zones. The admixing of at least a portion of the tail gas from the PSA zone with a hydrogen-rich gas stream recovered from a first vapor-liquid separation zone results in significantly improved hydrocarbon recoveries and the production of a high purity hydrogen product. The process is especially beneficial in the integration of the catalytic reforming process with vapor hydrogen consuming processes such as catalytic hydrocracking in a petroleum refinery.

PSA process for improving the purity of hydrogen gas and recovery of

Processes are disclosed for the separation of light hydrocarbons from a feedstream containing hydrogen, light hydrocarbons and heavy hydrocarbons. The processes employ thermal swing adsorption zone to adsorb heavy hydrocarbons and a pressure swing adsorption zone to remove the remaining light hydrocarbons. At least a portion of the product from the pressure swing adsorption zone is used to purge the thermal swing adsorption zone. Specific applications of the process of the present invention are disclosed with relation to hydrodealkylation processes and dehydrocyclodimerization processes.

Integrated thermal swing-pressure swing adsorption process for hydrogen

The present invention provides a method and apparatus for automatically controlling product repressurization in a pressure swing adsorption (PSA) process. According to the invention the same valve employed for withdrawing product from a bed during adsorption is employed to feed product gas to that bed during product repressurization. This enables the elimination of several valves, including a system-dependent valve, thereby improving system reliability. The same controllable valve may also be used to control the pressure in the PSA system.

Pressure swing adsorption control method and apparatus

Pressure swing adsorption operations for the selective adsorption of a component of a gas mixture is carried out, in multi-bed systems, so that the gas released from a bed during the cocurrent depressurization, provide-purge step is passed partly to another bed and partly to an external vessel. The gas in said vessel is thereafter used to partially repressurize said other bed after it has completed its purge step.

Growing community of inventors

Wilrijk, Belgium

Michael Whysall