Noel Group LLC

Nomaco Inc.

Nomacorc LLC

Michael W Allman

Julian Thomas Young

Stephen C Kokenes

Mark Stearley

Eduardo Lauer

Edouard Lauer

Ivan Sobran

Randal Lee Henderson

Jozsef Kertesz

Bangshu Cao

Michael P Laughner

Andrew Costas Yiannaki

Jeremy Fetvedt

Embodiments disclosed herein include cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow. A cushioning assembly for a cushion provides cushioning and support for a user. Thermoplastic elements are encapsulated within a thermoset matrix to provide additional support at specific sections of the cushion. The shape and location of the thermoplastic elements may be configured to provide the support and cushioning characteristics desired by a user. The thermoplastic elements may include air passageways in communication with the outside. In this manner, support is provided precisely where needed for the user, the weight and expense of the cushion is reduced by eliminating expensive redundant support, and the heat and humidity that can cause user discomfort is reduced.

Cushioning assemblies with thermoplastic elements encapsulated in thermoset providing customizable support and airflow, and related methods

Mattress bed cushion

Embodiments disclosed in the detailed description include a unitary or monolithic composite or hybrid cushioning structure(s) and profile(s) comprised of a cellular thermoplastic foam and a thermoset material. The thermoset material may also be provided as cellular foam as well. In one embodiment disclosed herein, the unitary composite cushioning structure is formed from a cellular thermoplastic foam and a thermoset material. The cellular thermoplastic foam provides support characteristics to the unitary composite cushioning structure. The thermoset material provides a resilient structure with cushioning characteristics to the cushioning structure. A stratum is disposed between at least a portion of the cellular thermoplastic foam and at least a portion of the thermoset material to secure the at least a portion of the thermoset material to the at least a portion of the cellular thermoplastic foam to provide a unitary composite cushioning structure.

Unitary composite/hybrid cushioning structure(s) and profile(s) comprised of a thermoplastic foam(s) and a thermoset material(s)

By providing an elongated profile which incorporates a plurality of indentations formed therein, a load bearing/cushioning/supporting element is realized. By employing this construction, the element accommodates large strain under force, and shows good resiliency and repeated recovery. The element can be produced from a continuous extrusion process with immediate manipulation to re-shape the extrusion profile, or secondary thermal forming process which follows the extrusion process, or blow molding process, or injection molding process.

Load bearing or cushioning elements and method of manufacture

A plastic foamed synthetic closure for use with liquid bearing containers which closely simulates natural cork products is realized by incorporating color concentrates into the polymer melt and forming the color concentrates into elongated streaks. The desired emulation is further enhanced by arcuately pivoting the foamed plastic material during the production to form curved or sinusoidal-shaped streaks. This invention also provides manufacturing methods for mass producing individual products in a continuous motion casting system wherein fully complete products are formed in polymer casting members, which receive foam material exiting from the die and allow the foamed material to be formed in a continuous operation in the casting members. Finally, the present invention also teaches a unique system for maintaining and delivering carbon dioxide in its supercritical phase for use as a blowing agent.

Synthetic closure and manufacturing process thereof

By achieving an extruded, foamed core formed from plastic material peripherally surrounded and integrally bonded with a cooperating synthetic, plastic, extruded, outer layer, a unique, multi-component, multi-layer synthetic closure is provided which may be employed as a bottle closure or stopper for any desired product, whether the product is a liquid, a viscous material, or a solid distributed in a bottle or container and dispensed through the open portal of the container neck. The present invention achieves a mass producible, resilient, synthetic bottle closure which is employable for any desired bottle, including wine. By employing the present invention, a multi-component or multi-layer synthetic closure is attained which possesses physical properties substantially equal to or better than the physical properties found in cork material, which has caused such cork material to be the principal closure material for wine bottles.

Synthetic closure

Growing community of inventors

Wilson, NC, United States of America

Michael W Allman