Emitec Gesellschaft Fuer Emissionstechnologie Mbh

Emitec Gesellschaft Fur Emissionstechnologie Mbh

Continental Automotive Gmbh

Michael Voit

Ferdi Kurth

Ludwig Wieres

Jan Hodgson

Kait Althöfer

Joachim Sittig

Wolfgang Maus

Hans-Peter Caspar

Jörg Gutowski

Stefan Seeliger

Alexander Scholz

Jürgen Peters

Christoph M&uuml;ller

J&uuml;rgen Peters

Frank Frechen

A particle separator for treating the exhaust gases of an internal combustion engine includes at least one metallic layer through which exhaust gas can flow. The metallic layer is located in a housing that includes an inlet opening, an outlet opening and a central axis. The housing is provided with at least one inspection or maintenance opening that laterally penetrates the housing and provides a passage through to the metallic layer. The particle separator can, in particular, remain operational without having to be dismantled or can autonomously remain fully open to a flow at all times. A motor vehicle having at least one particle separator is also provided.

Cleanable particle separator and motor vehicle having at least one particle separator

A particle separator for treating the exhaust gases of an internal combustion engine includes a housing having an inlet opening, an outlet opening, a cross section and a central axis. At least one metallic layer, through which exhaust gas can flow, is located in the housing and has an undulation or corrugation that spans the cross section of the housing. The particle separator has a large surface for providing the lowest possible flow resistance and a low risk of clogging. A motor vehicle having at least one particle separator is also provided.

Particle separator with a metal layer through which exhaust gas can flow and motor vehicle having at least one particle separator

A method for producing multiple structured sheet metal foils includes the steps of A) reshaping the sheet metal foil to produce a primary structure having a first primary structure width; B) reshaping the sheet metal foil having the primary structure to produce a secondary structure; and C) reshaping the structured sheet metal foil to produce a second primary structure width being smaller than the first primary structure width. A method for producing a metal honeycomb body, a catalyst carrier body having multiple structured sheet metal foils for exhaust gas purification and a tool for producing multiple structured sheet metal foils, are also provided.

Method and tool for producing structured sheet metal layers, method for producing a metal honeycomb body, and catalyst carrier body

A method for generating openings in a metal foil includes at least the following steps: a) providing a planar metal foil, b) generating bends defining extrema in the metal foil, and c) generating at least one opening in the vicinity of the bends through the use of a cutting production process forming chips including simultaneously cutting a plurality of adjacent extrema of the metal foil by using grinding tools.

Method for generating openings in a metal foil

A sheet-metal layer includes anti-diffusion structures made of a high-temperature-corrosion-resistant steel having a longitudinal direction, upper and lower surfaces, a thickness of 0.015 to 0.1 mm and discontinuous microstructures extending approximately in the longitudinal direction. The microstructures have a structure height (0.02 to 0.1 mm), a structure length (2 to 10 mm), a structure width (0.2 to 1 mm), a longitudinal spacing (greater than 2 mm), formed by interruptions, from the nearest microstructure aligned approximately in the longitudinal direction and a lateral distance (1 to 10 mm) from the nearest laterally adjacent microstructure. Some of the microstructures project out of the sheet-metal layer toward the upper surface and some toward the lower surface. The microstructures cause each straight theoretical line extending across the sheet-metal layer perpendicularly to the longitudinal direction to intersect at least two microstructures projecting toward the upper surface and two microstructures projecting toward the lower surface.

Sheet-metal layer with anti-diffusion structures and metallic honeycomb body with at least one such sheet-metal layer

A honeycomb body includes two opposite end sides, at least one housing and at least one metallic layer forming channels. At least one of the end sides has at least one brazed zone forming a belt-shaped, brazing material-free zone adjacent the housing. A method for producing the honeycomb body, an exhaust-gas treatment component for an internal combustion engine and a motor vehicle having the honeycomb body, are also provided.

Honeycomb body with an end-side brazing zone, exhaust-gas treatment component and motor vehicle having a honeycomb body and method for producing a honeycomb body

A honeycomb structure includes a plurality of substantially parallel channels, a layer of at least partially structured metal foils and a housing. The layer includes a number N of at least partially structured metal foils and a number N+1 of smooth metal foils. The number N=1, 2 or 3 and two of the smooth metal foils are exterior foils. A method for producing such a honeycomb structure is also provided. The honeycomb structure is used, in particular in exhaust gas systems of mobile internal combustion engines.

Metallic honeycomb structure and process for producing the same

A honeycomb body has sheet-metal layers and sheet-metal foils to be joined with brazing powder. Each of the foils has at least one sliding structure enabling the adjacent layers to slide over one another. A honeycomb body, particularly a catalyst carrier body for an exhaust system of an internal combustion engine, includes at least partially structured sheet-metal layers wound and/or stacked to form passages for fluid flow. The sheet-metal layers are at least partially joined to one another by the brazing powder. The honeycomb body also has at least one sheet-metal foil with at least one sliding structure. A process for producing the honeycomb body guarantees sharply delineated brazed joints, even for brazing powder, which results in a greatly increased lifespan, particularly with regard to thermal and dynamic loads placed on the honeycomb body when used as a catalyst carrier body in an exhaust system of an internal combustion engine.

Sheet-metal foil with sliding structure, honeycomb body and process for producing the same

A method for manufacturing a metal structure in which the metal structure has separate walls forming channels through which a fluid can flow includes at least partially wetting the walls inside the channels with an adhesive, bringing the metal structure into contact with a solder that adheres to the adhesive, and carrying out a heat treatment to form soldered connections between the separate walls. The method is distinguished by the fact that the dosed delivery of the adhesive is performed by at least one dosing element having a honeycomb configuration and having an inlet side ( ) and an outlet side, the element being connected to the adhesive. The adhesive enters the dosing element through the inlet side and is uniformly distributed into the channels through the outlet side. The invention also includes a device for wetting the metal structure with the adhesive.

Method for the manufacture of a metal structure and device for wetting a metal structure with an adhesive

A conical honeycomb body and method for producing the honeycomb body that avoids the deformations occurring when fixing a conical lamellar body in a conical casing tube is described. Clamping aids are disposed in the casing tube at a distance from its openings and are configured such that at least in sections they have a ring shape. The clamping aids allow for the economical production of conical honeycomb bodies having greater mechanical strength. Their variants make it possible to influence the function of the edge area of the conical honeycomb body in a targeted manner. Especially beading, necking and/or rings achieve, for example, a barrier effect so that no fluids are able to circulate in the channels situated in the edge area of the casing tube. The openings of the casing tube are free of inserted elements and can therefore be easily welded to other components of the exhaust-gas system.

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Leverkusen, Germany

Michael Voit