Delphi Technologies, Inc.

Other

Gm Global Technolgoy Operations, Inc.

Bayerische Motoren Werke Aktiengesellschaft

Michael Thomas Faville

Karl Jacob Haltiner, Jr

Sean Michael Kelly

Kevin Richard Keegan

Malcolm James Grieve

Subhasish Mukerjee

Haskell Simpkins

Diane M England

John G Noetzel

John F O'Brien

David R Schumann

Kaushik Rajashekara

Joachim Tachtler

Harry L Husted

Donald J Armstrong

Daniel B O'Connell

Juergen Ringler

Christopher M De Minco

George N Simopoulos

M James Grieve

Christopher M DeMinco

Elwood W Wingeier

James Michael Haller

Juergen T Kammerer

Catherine Vavonese

Steven R Shaffer

Larisa S Bobrov

Juergen Kammerer

Bernhard Edlinger

A fuel cell APU system comprising a plurality of fuel cell modules connected in parallel. Each module includes a local controller connected to a master controller that coordinates the modules to achieve a desired power output at any given time. Each module is operated within an output range to maximize efficiency of the system. When load demand on a first module exceeds the desired output range of the module, an additional module is brought online in parallel with the first. As the load increases further, additional modules are brought online in cascade fashion to permit all modules to be operated efficiently. If a module is disabled, it is automatically switched out of service and replaced by a standby module. The master controller keeps track of the total operating time of each module and varies the sequence in which different modules are brought into service to balance deterioration among the modules.

Method and apparatus for controlling a fuel cell system having a variable number of parallel-connected modules

In a solid-oxide fuel cell system, the fuel cell stacks, the fuel reformer, tail gas combuster, heat exchangers, and fuel/air manifold, are contained in a 'hot zone' within a thermal enclosure. A separate and larger structural enclosure surrounds the thermal enclosure, defining a 'cool zone' outside the thermal enclosure for incorporation of &#x201c;cool&#x201d; components such as the air supply system and the electronic control system. To prevent unwanted temperature rise in the cool zone during shutdown, from residual heat escaping from the hot zone through the thermal enclosure, the structural enclosure is provided with vents through the lower and upper walls thereof to permit thermal convective circulation of air through the enclosure. The vents are baffled to prevent entry of splash and other contaminants, and the lower vent is provided with a float valve to prevent flooding of the enclosure in event of immersion of the SOFC system.

Solid-oxide fuel cell assembly having a convectively vented structural enclosure

In a fuel cell assembly, nickel-based anodes are readily oxidized when exposed to oxygen as may happen through atmospheric invasion of the assembly during cool-down following shutdown of the assembly. Repeated anode oxidation and reduction can be destructive of the anodes, leading to cracking and failure. To prevent such oxygen migration, oxygen getter devices containing oxygen-gettering material such as metallic nickel are provided in the fuel passageways leading to and from the anodes. Oxidation of the oxygen-gettering material is readily reversed through reduction by fuel when the assembly is restarted.

Oxygen getters for anode protection in a solid-oxide fuel cell stack

A method for fuel cell system thermal management includes: maintaining a first zone at a first selected temperature range, maintaining a second zone at a second selected temperature range, and maintaining a third zone at a third selected temperature range. The second zone is in thermal communication with a first sensor and comprises a reformer, while the third zone is in thermal communication with a second sensor and comprises a fuel cell stack. The second selected temperature range is greater than the first selected temperature range, while the third selected temperature range is greater than the second selected temperature range. A thermal management system for use with an auxiliary power unit includes a first air control valve in fluid communication with a process air supply and a fuel reformer zone, the first air control valve in operable communication with a controller; a second air control valve in fluid communication with a process air supply and a hot zone, the second air control valve in electronic communication with the controller; a reformer zone temperature sensor in thermal communication with the fuel reformer and in operable communication with the controller; a hot zone temperature sensor in thermal communication with the hot zone and in operable communication with the controller; a first outlet at the reformer zone; and a second outlet at the hot zone.

Temperature zones in a solid oxide fuel cell auxiliary power unit

A method for fuel cell system thermal management includes: maintaining a first zone at a first selected temperature range, maintaining a second zone at a second selected temperature range, and maintaining a third zone at a third selected temperature range. The second zone is in thermal communication with a first sensor and comprises a reformer, while the third zone is in thermal communication with a second sensor and comprises a fuel cell stack. The second selected temperature range is greater than the first selected temperature range, while the third selected temperature range is greater than the second selected temperature range. The method may further include sensing a second zone temperature in the second zone, determining whether the second zone temperature is at the second selected temperature range, and adding a process air flow to the second zone if the second zone temperature rises above the second selected temperature range.

A load frame with mechanical springs for providing compression to a fuel cell stack during assembly and operation of a fuel cell assembly. The stack assembly load frame includes a base plate for supporting the stack, a moveable spring holder above the stack, a retaining plate above the spring holder, and tubular supports or rods retaining the post-sintered spacing established by the applied load defining the spacing of the base plate from the retaining plate. A spring for maintaining compression in each stack is positioned between the spring holder and the retaining plate. The invention further comprises a method for assembling a fuel cell assembly to provide an adequate compressive load to the stack during assembly and operation.

Fuel cell stack assembly load frame with compression spring

A solid-oxide fuel cell system having 'hot' components, e.g., the fuel cell stacks, the fuel reformer, tail gas combuster, heat exchangers, and fuel/air manifold, contained in a 'hot zone' within a thermal enclosure intended specifically for minimizing heat transfer to its exterior and having no significant structural or protective function for its contents. A two-part clamshell arrangement allows all piping and leads which must pass through the enclosure to do so at the join line between the parts, thus eliminating need for ports and fittings in the thermal enclosure. A separate and larger structural enclosure surrounds the thermal enclosure, defining a &#x201c;cool zone&#x201d; outside the thermal enclosure for incorporation of &#x201c;cool&#x201d; components, e.g., the air supply system and the electronic control system, and providing structural protection for all components of the fuel cell system.

Solid-oxide fuel cell assembly having a thermal enclosure within a structural enclosure

A solid-oxide fuel cell system including an integrated reforming unit comprising a hydrocarbon fuel reformer; an integral tail gas and cathode air combustor and reformer heat exchanger; a fuel pre-heater and fuel injector cooler; a fuel injector and fuel/air mixer and vaporizer; a reforming air pre-heating heat exchanger; a reforming air temperature control valve and means; and a pre-reformer start-up combustor. The integration of a plate reformer, tail gas combustor, and combustor gas heat exchanger allows for efficient operation modes of the reformer, both endothermic and exothermic as desired. The combustor gas heat exchanger aids in temperature regulation of the reformer and reduces significant thermal gradients in the unit.

Solid-oxide fuel cell system having an integrated reformer and waste energy recovery system

A fuel cell system is disclosed. A fuel cell stack is in fluid communication with a reformer. An air conditioning system is in fluid communication with the reformer. Methods of making and using a fuel cell system are also disclosed.

Water recovery for a fuel cell system

In a fuel cell assembly, nickel-based anodes are readily oxidized when exposed to oxygen as may happen through atmospheric invasion of the assembly during cool-down following shutdown of the assembly. Repeated anode oxidation and reduction can be destructive of the anodes, leading to cracking and failure. To prevent such oxygen migration, check valves and oxygen getter devices containing oxygen-scavenging material such as metallic nickel are provided in the reformate passageways leading to and from the anodes. The check valves preferably are closed by gravity. Oxidation of the oxygen-gettering material is readily reversed through reduction by reformate when the assembly is restarted.

Oxygen isolation and collection for anode protection in a solid-oxide fuel cell stack

A method of starting a solid oxide fuel cell system is disclosed. The method comprises pressurizing a main plenum to a first pressure. The main plenum comprises a first supply of fuel, blowers, and air control valves. The first supply of fuel and a first supply of air are directed to a preheated micro-reformer. A heated pre-reformate is created in the micro-reformer and discharged from the micro-reformer to a main reformer. The main reformer is preheated with the heated pre-reformate. A second supply of fuel and a second supply of air are introduced to the main reformer. A heated main reformate is created in the main reformer and directed to a waste energy recovery assembly. A cathode supply is heated in the waste energy recovery system and then directed to a solid oxide fuel cell stack in order to heat the solid oxide fuel cell stack. Methods of transitioning, operating, shutting down, and maintaining in standby mode are also disclosed. A solid oxide fuel cell mechanization for a transportation vehicle is also disclosed.

Integrated solid oxide fuel cell mechanization and method of using for transportation industry applications

Small engine control is provided in which a manual selection of an engine operating level, such as from a positioning of a movable selector between a discrete number of selection settings is used to reference open-loop fuel, air, and ignition timing commands for application to respective actuators in accord with simple yet accurate and flexible engine control. Control precision, sensitivity, and stability are enhanced through engine parameter feedback control, wherein any of the open-loop air, fuel and ignition timing commands may be adjusted in accord with a difference between a feedback signal and a target value.

Growing community of inventors

Geneseo, NY, United States of America

Michael Thomas Faville