Ppg Industries, Inc.

Ppg Industries Ohio, Inc.

Michael T Fecik

Robert G Frank

John J Ewing

George R Claassen

Joseph C Pavlik

William B Zimmerman

Samuel L Seymour

DeWitt W Lampman

Terry A Bennett

Edward A Thimons

Thomas J Reese

Stephen J Schultz

Vaughn R Imler

Thomas L Waterloo

Gary V Cannon

William S Cunningham

Andrew C Siminerio

Edward I Mates

Gayland S Beresik

C Edward Brown

Richard E Rueter

Jean Florean

Philippe Scandella

Alana R Zajdel

Olivier Meunier

A mold includes a pair of spaced elongated deformable members and spaced elongated flexible strap members between and connected to the deformable members with the axis of the deformable members parallel to one another and transverse to the axis of the strap members. A set of a plurality of donut rolls spaced from one another along the length of the strap members is provided in the space between adjacent strap members to move a heat softened glass sheet over the strap members and below shaped surface of a vacuum mold. The strap members are moved to lift the sheet off the rolls toward and into contact with the shaping surface. The deformable members are deformed as the flexible members bias the sheet against the shaped surface. Vacuum pulled through the shaping surface maintains the sheet against the shaped surface as the strap members move away from the shaped surface.

Flexible surface mold and method of use

A laminated article is provided which is particularly well adapted for use as an automotive sidelite. The laminated article includes a first ply, a second ply and an interlayer located between the two plies, with the two plies and interlayer dimensioned such that the laminated article has a total thickness of about 4.0-6.0 mm, more preferably of about 4.0-5.0 mm. The plies are preferably heat strengthened glass in the thickness range of about 1.0-3.0 mm. The interlayer is preferably a plastic material, such as polyvinyl butyral, and has a thickness in the range of about 0.50-0.80 mm. A coating, such as a solar control coating or electroconductive coating, can be formed or deposited on one or more surfaces of the plies and/or interlayers. A method and apparatus are also provided for producing a laminated sidelite of the invention.

Laminated transparency

The present invention provides an arrangement for shaping multiple sheets of heat softenable material which includes a shaping station and a conveying system to deliver a plurality of heat softened sheets into the shaping station. The shaping station includes an upper vacuum mold having a plurality of downwardly facing sheet shaping surfaces each generally conforming to a desired shape of a sheet to be shaped and a plurality of stops positioned below the upper mold such that each of the sheets is aligned below a corresponding one of the upper mold sheet shaping surfaces when the sheet contacts selected stops. Lower molds are positioned below the upper mold sheet shaping surfaces to lift and press the aligned sheets against the upper mold sheet shaping surfaces to shape the sheets. A vacuum is drawn along the upper mold sheet shaping surfaces to secure the sheets to the upper mold and shape the sheets. The upper mold and shaped sheets are moved to a transfer station having a conveying surface generally corresponding to the desired shape of the sheets and the vacuum in the upper mold is released to deposit the shaped sheets from the upper mold onto the conveying surface. The stops are selectively movable within the shaping station to allow the sheets to be conveyed into the shaping station either in a side-by-side or serially aligned orientation and positioned below the upper vacuum mold.

Method and apparatus for bending glass sheets

The present invention provides a ring mold for shaping heat-softenable sheet material. The mold includes peripheral wall members enclosing a central cavity having an open upper end. The wall members have an upper sheet shaping surface with a peripheral shape and elevational contour that generally corresponds to a desired peripheral shape and elevational contour of a sheet to be shaped. A first set of slots are positioned along and extend through portions of one of the wall members and a second set of slots are positioned along and extend through portions of an opposing wall member. Each of the slots in the second set is generally horizontally aligned with a corresponding slot in the first set.

Sheet shaping press

The present invention provides a quench for cooling hot sheet material. The quench includes a plurality of generally horizontally extending, spaced apart nozzle assemblies, each having a longitudinally extending air supply conduit with orifices extending to an outer surface of the conduit. A first plenum is interconnected to a first end of each of the conduits and a second plenum is interconnected to a second end of each of the conduits to allow cooling fluid to pass from the plenums into each of the nozzle assemblies through the conduit. The plenums are located at positions spaced laterally outward from the nozzle assemblies.

Glass sheet quench

A traveling vacuum pickup engages heat softened glass sheets in a transfer station and transfers them to one of two shaping stations positioned along opposing sides of a transfer station. After depositing the sheet within one of the shaping stations, the pickup return to the transfer station to receive the next heat softened sheet. The shaping stations may include pressing arrangements that shape successive sheets to different configurations. The vacuum pickup may include two sheet engaging surfaces positioned relative to each other such that as one engaging surface engages a glass sheet and transfers it to one of the shaping stations, the other engaging surface is being positioned within the transfer station to receive the next glass sheet.

Method and apparatus of bending glass sheets

Glass sheets are heated to their heat softening temperature and transferred to a shaping station having an upper vacuum mold with a downwardly facing shaping surface corresponding to the desired shape of the glass sheet. The glass sheet is lifted into engagement with the shaping surface and held thereagainst by vacuum. The mold and the glass sheet are then moved to a transfer station and the vacuum is released to deposit the shaped glass sheet onto a contoured conveying surface which generally conforms to the shaped glass sheet. The glass sheet is deposited onto the contoured conveying surface as it is moving from the shaping station to the transfer station to impart movement in the glass sheet along the contoured conveying surface and minimize marring of the glass sheet as it contacts the contoured conveying surface.

A horizontal press bending arrangement for press bending heat softened glass sheets during transfer into a shaping station. The glass sheet is conveyed through a roller hearth or gaseous support hearth type furnace to heat the sheet to its heat deformable temperature. The sheet is then transferred beneath a vacuum/pressure pick-up to support the glass sheet in non-engaging contact therewith. The sheet is next deposited on a lower mold. The vacuum/pressure pick-up thereafter splits in two and moves out of the shaping station to allow the sheet to be shaped between a pair of vertically aligned shaping molds. After shaping the shaped sheet is removed for further processing, e.g., tempering.

Horizontal press bending using a splitting vacuum/pressure pickup

A pair of generally vertically aligned press bending molds are slidably mounted relative to each other. An alignment pin extends into alignment holes in the upper and lower molds when the molds are vertically aligned. Adjusting screws positioned around the periphery of each mold, contact and bias each mold in a desired direction so as to precisely align the upper mold relative to the lower mold.

Glass sheet press support and alignment systems

A press bending apparatus includes a shaping station having an upper mold with a shaping surface having a generally concave downward elevational configuration and a lower mold with an apertured shaping surface complementing the shaping surface of the upper mold. A vacuum shuttle transfers heat softened glass sheets from a heating furnace to the shaping station where it deposits the glass sheets on the lower vacuum mold. The glass sheet is shaped between the molds. A rotating arrangement rotates the lower mold and the shaped glass sheet held thereagainst by vacuum from a first position wherein the shaping surface of the lower mold faces upward to a second position wherein the shaping surface of the lower mold faces downward. The shaped glass sheet is then deposited on a tempering ring. A rotating arrangement maintains vacuum in the lower mold as the mold rotates.

Innovative press bending of thermoplastic sheets

A heat softened glass sheet is lifted within a heating furnace by a vacuum pickup and moved to a shaping station adjacent the furnace where it is deposited on an aligning frame. The location of the sheet is identified and the frame is moved to position the supported glass sheet at a predetermined location between a pair of vertically aligned upper and lower full surface press faces. A shuttle frame which moves the vacuum pickup has integral vacuum passageways so that vacuum for the pickup can be drawn through the shuttle frame.

Method and apparatus for shaping glass sheets

A glass sheet positioning system to correctly position a heat softened glass sheet between a pair of vertically aligned upper and lower full surface press faces. A video camera identifies a reference point on an edge of a glass sheet while supported on a frame between the press faces. A programmable computer and controller determine the distance between the reference point and a predetermined set point corresponding to the proper location between the press faces. The controller signals a drive that moves the frame with the glass sheet thereon to the proper predetermined position.

Sheet positioning system

A shuttling frame to support and move a vacuum pickup from a heating furnace to a shaping station. Vacuum for the pickup is drawn through the shuttling frame. The frame slidably engages a fixed guide rail along a longitudinally extending edge and slides on a set of rolls along the opposing edge such that the frame can expand both longitudinally and transversely without buckling.

Shuttling support frame for vacuum pickup

A horizontal press bending arrangement wherein heat softened glass sheets are engaged by a shuttling vacuum pickup. The pickup and sheet are transferred out of the furnace and into a shaping station wherein the glass sheet is deposited and repositioned between a pair of vertically aligned full surface press faces.

Horizontal press bending of heat softened glass sheets

A pair of heat softened overlaying glass sheets are held by vacuum against an apertured engaging surface of a vacuum holder. The overlaying glass sheets can be shaped before, during, or after being held by the vacuum holder.

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Pittsburgh, PA, United States of America

Michael T Fecik