Caterpillar Inc.

Michael Scott Marchionda

Daniel Reese Puckett

Dereck Glenn Heffron

Michael E Sattler

Kranti Kumar Nellutla

Bradley Scott Bashore

Sasidhar Rayasam

A monitoring system obtains sensor data associated with operation of an engine, of a machine, that includes a first engine bank with a first set of fuel injectors and a second engine bank with a second set of fuel injectors. The monitoring system determines, based on the sensor data, a first temperature value that is representative of temperature differences between the first engine bank and the second engine bank for a period of time when the engine operated in a particular operation state, and a second temperature value that is representative of temperature differences between the first engine bank and the second engine bank for one or more prior periods of time when the engine operated in the particular operation state. The monitoring system determines, based on the first temperature value and the second temperature value, that a fuel injector malfunction condition occurred during the period of time.

Monitoring system for identifying an engine bank with a malfunctioning fuel injector

A fuel system is disclosed for use with an engine. The fuel system may have a plurality of fuel injectors, a common rail fluidly, a pump, and an outlet valve associated with the pump. The fuel system may also have a sensor configured to generate a signal indicative of a pressure of fuel in the common rail, and an electronic control module. The electronic control module may be configured to detect a zero-fueling condition, to determine a first pressure decay rate of the common rail during the zero-fueling condition while the pump is rotating, and to determine a second pressure decay rate of the common rail during the zero-fueling condition after the pump has stopped rotating. The electronic control module may also be configured to selectively generate a diagnostic flag associated with wear of the outlet valve based on the first and second pressure decay rates.

Fuel system having pump prognostic functionality

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Peoria, IL, United States of America

Michael Scott Marchionda