Veolia Water Solutions & Technologies North America, Inc.

Veolia Water Technologies, Inc.

Michael S Begley

Thomas Anthony Pecoraro

Jean-Claude Gallot

A method of recovering wood pulping chemicals from black liquor produced in a wood pulping process where the process entails burning the black liquor in a recovery boiler to form ash containing high levels of carbonate as well as sodium, potassium and chloride. The ash is dissolved to form a dissolved ash solution that is directed to a first stage crystallization unit that concentrates the dissolved ash solution and which results in the precipitation of sodium sulfate and sodium carbonate. Thereafter the concentrated dissolved ash solution is directed to a second stage crystallization unit which adiabatically cools the concentrated dissolved ash solution to form a glaserite slurry and a purge stream that is rich in chloride. In order to reduce the tendency of sodium carbonate and burkeite to crystallize in the second stage crystallization unit and to encourage pure glaserite to crystalize in the crystallizer, the method entails mixing a sulfate source, such as sodium sulfate or sulfuric acid, to the concentrated dissolved ash solution upstream of the crystallizer.

Method of recovering pulping chemicals from dissolved ash having a high carbonate content

In a digester, wood chips and white liquor are combined and cooked under pressure to pulp the wood. This produces black liquor which is concentrated and burned in a recovery boiler. The recovery boiler produces ash that contains sodium, sulphur, potassium and chloride. The ash is dissolved and subjected to a process that recovers sodium sulfate and burkeite. The concentration of potassium and chloride is reduced, in part at least, by subjecting the ash to adiabatic cooling in a crystallizer which produces glaserite and a purge stream rich in chloride. By leaching the glaserite, sodium sulfate is removed from the glaserite, leaving potassium sulfate. The recovered sodium sulfate and burkeite can be recycled and used as pulping chemicals. The removed potassium and chloride can be further treated or appropriately discarded.

Method for recovering pulping chemicals and reducing the concentration of potassium and chloride therein

A wood pulping process includes producing weak black liquor and cooling the liquor as well as recovering heat therefrom by directing the weak black liquor through a spray film evaporator. A feed or condensate is directed into the spray film evaporator and the feed or condensate is sprayed onto the outer surfaces of a bundle of tubes. This results in the feed or the condensate being vaporized and producing a vapor that can be utilized as a heat source for other processes in a pulp mill.

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Lisle, IL, United States of America

Michael S Begley