The United States of America as Represented by the Administrator of the

Advanced Ceramics Research, Inc.

Michael R Effinger

Anthony C Mulligan

Mark J Rigali

John W Gillespie, Jr

K Ranji Vaidyanathan

Shridhar Yarlagadda

Joseph Walish

Mark Fox

A process for continuous composite coextrusion comprising: (a) forming first a material-laden composition comprising a thermoplastic polymer and at least about 40 volume % of a ceramic or metallic particulate in a manner such that the composition has a substantially cylindrical geometry and thus can be used as a substantially cylindrical feed rod; (b) forming a hole down the symmetrical axis of the feed rod; (c) inserting the start of a continuous spool of ceramic fiber, metal fiber or carbon fiber through the hole in the feed rod; (d) extruding the feed rod and spool simultaneously to form a continuous filament consisting of a green matrix material completely surrounding a dense fiber reinforcement and said filament having an average diameter that is less than the average diameter of the feed rod; and (e) depositing the continuous filament into a desired architecture which preferably is determined from specific loading conditions of the desired object and CAD design of the object to provide a green fiber reinforced composite object.

Continuous fiber reinforced composites and methods, apparatuses, and compositions for making the same

A load transferring system wherein a composite turbine disk mounted on a shaft is in contact with a backup disk which is secured to the shaft. The turbine disk is made of layers of woven carbon fibers held in a rigid configuration in a ceramic matrix. The composite disk has a plurality of lugs which have trapezoidal cross sections when cut by planes which are perpendicular to each other, with both planes being normal to the disk. The backup disk is provided with recesses which are the negative of the trapezoidal lugs to lock the two disks together. A second backup disk may be secured to the shaft to secure the composite turbine disk between the backup disks.

Load transfer mechanism for a turbine disk

Growing community of inventors

Fayetteville, TN, United States of America

Michael R Effinger