Te Connectivity Corporation

Te Connectivity Services Gmbh

Tyco Electronics Corporation

The Whitaker Corporation

Te Connectivity Solutions Gmbh

Amp LLC

Te Connectivity Germany Gmbh

Tyco Electronics Mexico, S. De R.l. De C.v.

Michael Morris

Matthew Steven Houser

Gary Lee Deck

Christopher John Gavlak

Christopher John Karrasch

Thomas Emery Backenstoes

Neil Edward Deming

Joseph F Stachura

Richard Lloyd Schaeffer

David Alan College

Uwe Bluemmel

Alois Conte

Michael Gerst

Stephen M Cerquone

Daniel Enrique Juarez Gerardo

Scott Mitchell Wright

Isaac Cruz

Scott M Wright

Rodney Spade

Aaron Scott Will

Christopher James Kolivoski

Natalie C Wheeler

Gary Deck

Michael Houser

Natalie Wheeler

Scott Wright

Daniel Gerado

Michael Steven Houser

James Thomas Shandersky

A cutting arm includes a base having a post receiving passageway extending through the base, a cutting assembly attached to the base, and a sliding plate attached to the base and movable with respect to the base between an engaging position and a releasing position. The sliding plate engages a post disposed in the post receiving passageway in the engaging position and releasably secures the cutting arm to the post.

Cutting arm for a cable preparation machine

A cutting blade assembly for use with a rotating cable preparation device includes a cutting blade defining a cutting edge and adapted to attach to a rotating member of the cable preparation device. The cutting blade assembly is selectively movable in a cutting direction for at least partially cutting a cable held by the device. The assembly further comprises a blade stop positioned adjacent to the cutting edge of the blade and defining a stop surface. The stop surface is arranged at a predetermined distance from the cutting edge of the blade in a depth direction of the blade, and extends in a direction generally perpendicular to the cutting direction and generally parallel to an axis of the cable.

Cutting blade and cutting depth control device

A cable preparation machine includes a frame forming a cable cutting zone, the frame having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis and a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis. The cable preparation machine includes a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis. The blade assembly includes a blade having an arcuate cutting edge configured for cutting an insulator from the end of the cable.

Cable preparation machine having arcing contour blades

A method and apparatus to verify that proper tooling has been installed in a cable preparation apparatus and/or to calibrate the tooling prior to running the cable preparation apparatus with a cable inserted therein. The method includes: inserting a reference device between blades of the cable preparation device; moving the blades inward toward the reference device until the blades engage the reference device; collecting data to determine when the blades engage the reference device; and comparing the collected data of the blades to an expected range of data of the reference device, wherein if the collected data of the blades does not conform to the expected range of data of the reference device the tooling is not validated, and the apparatus alerts the user.

Tooling sensing and calibration apparatus and method

A cable end sensing apparatus and a method of sensing a cable end of a cable in a cable preparation device. The cable end sensing apparatus includes cable clamps for clamping and moving the cable and a movable sensing device. The movable sensing device has a first position in which the movable sensing device is positioned in line with an axis of insertion of the cable to engage the end of the cable and to prevent the cable from moving beyond the movable sensing device. The movable sensing device has a second position in which the movable sensing device is moved away from the axis of insertion of the cable when the cable end is properly positioned to allow the cable to move beyond the sensing device.

Cable end sensing apparatus and method

A cable preparation machine includes a frame forming a cable cutting zone and having a cable opening along a cable axis at the cable cutting zone receiving an end of a cable. The cable preparation machine includes a pulley assembly rotatably coupled to the frame about the cable axis, a drive assembly operably coupled to the pulley assembly to rotate the pulley assembly about the cable axis, and a blade assembly operably coupled to the pulley assembly and rotated with the pulley assembly about the cable axis. The blade assembly is configured for cutting an insulator from the end of the cable in a first cutting configuration when the cable is positioned in the cable opening and the blade assembly is configured for cutting a cable braid from the end of the cable in a second cutting configuration when the cable is positioned in the cable opening.

Cable preparation machine

A cable preparation machine includes a blade assembly having arms and braid blades mounted thereto and disposed about a cable opening receiving a cable end along a cable axis. The arms are movable between retracted positions and advanced positions to move the braid blades. The braid blades have edges configured to engage a cable braid of the cable to cut the cable braid. The cable preparation machine includes a mandrel coupled to the end of the cable between the cable braid and an inner insulator of the cable. The braid blades are rotated around the cable axis pressing the cable braid between the edges of the braid blades and the mandrel to cut the braid blade.

A cable preparation machine includes a blade assembly having a plurality of arms and braid blades mounted to the corresponding arms. The arms and the braid blades are disposed about a cable opening configured to receive an end of a cable therein along a cable axis. The arms are movable relative to each other between retracted positions and advanced positions. The arms move the braid blades closer to each other within the cable opening as the arms are moved from the retracted positions to the advanced positions. The braid blades have edges configured to engage a cable braid of the cable. The braid blades are driven inward by the arms moving to the advanced positions to pinch the cable braid inward against an inner insulator of the cable and flare outward an end of the cable braid forward of the braid blades.

Cable braid flare mechanism for cable preparation machine

A terminal cassette assembly for a terminal crimping machine includes a cassette housing having a terminal reel chamber holding a terminal reel and a crimp tooling chamber holding crimp tooling with a terminal reel door and a crimp tooling cover, respectively. The crimp tooling includes lower tooling including an anvil and upper tooling including a wire crimper. At least one of the upper tooling and the lower tooling are held in position relative to the terminal crimping machine by the cassette housing when the cassette housing is coupled to the terminal crimping machine.

Terminal cassette assembly

Crimp tooling includes an anvil and a wire crimper. The anvil includes a base and a tip with a cradle at the tip for supporting a terminal. The anvil has first and second anvil guide surfaces located relative to the cradle. The wire crimper has first and second legs on opposite sides of a crimp slot that receives the cradle and the terminal supported by the cradle. The wire crimper defines a crimp profile in the crimp slot configured to form the terminal during crimping. The first and second legs have first and second wire crimper guide surfaces, respectively. The first and second wire crimper guide surfaces are configured to engage the first and second anvil guide surfaces, respectively, to guide a position of the wire crimper relative to the anvil.

Crimp tooling having guide surfaces

Crimp tooling includes upper tooling for forming a terminal around a wire during crimping. The upper tooling includes a wire crimper and a wire crimper holder for holding the wire crimper. The wire crimper holder is removably coupled directly to a terminator ram of a terminal crimping machine and being driven by the terminator ram. The crimp tooling includes lower tooling assembly for supporting the terminal during crimping. The lower tooling assembly includes a base having a plate and an anvil supported by the plate. The base is removably coupled directly to the terminal crimping machine.

Crimp tooling for terminal crimping machine

A terminal crimping machine includes a termination tool having crimp tooling defining a crimping zone that receives the terminal and the wire. The crimp tooling is actuated during a crimp stroke to crimp the terminal to the wire. The terminal crimping machine includes a wire clamp holding the wire near the crimping zone. The wire clamp releases the wire prior to completion of the crimp to allow extrusion of the wire during the crimping process. Optionally, the wire clamp may release the wire prior to bottom dead center of the crimp stroke. The wire clamp may release the wire after the terminal partially retains the wire.

Terminal crimping machine having a wire clamp

Crimp tooling for crimping a crimp barrel of an electrical terminal to a wire includes an insulation crimper having an insulation crimp profile for crimping an insulation barrel segment of the crimp barrel to insulation of the wire, a wire crimper having a wire crimp profile for crimping a wire barrel segment of the crimp barrel to a conductor of the wire, and a transition crimper between the wire crimper and the insulation crimper. The transition crimper has a blended profile segueing from the wire crimp profile to the insulation crimp profile. The blended profile is used for crimping a transition segment of the crimp barrel between the insulation barrel segment and the wire barrel segment.

Crimp tooling for a terminal crimping machine

A feed mechanism for a terminal crimping machine includes a feed track and a strip locator. The feed track has a top plate and a side wall. The top plate extends from a front of the feed track to a rear of the feed track. The top plate is configured to receive thereon a terminal strip having a plurality of terminals arranged along a carrier strip. The terminal strip is configured to be moved from the rear to the front towards a crimping zone of the terminal crimping machine. The side wall has a fixed edge above the top plate. The strip locator is coupled to the feed track. The strip locator has a rail movably coupled to a support wall. The support wall is fixed relative to the feed track. The rail is biased against the terminal strip to force the terminal strip against the fixed edge of the side wall.

Feed mechanism for a terminal crimping machine

A wire positioning device for a termination machine includes a support housing configured to be located proximate to a termination zone of the termination machine. A wire gripping mechanism is coupled to the support housing and defines a wire alignment axis. The wire gripping mechanism is configured to hold a wire along the wire alignment axis. The wire gripping mechanism and wire are movable with respect to the support housing along a linear transfer path that is oriented transverse to the wire alignment axis. An electric actuator is mounted to the support housing and is joined to the wire gripping mechanism. The actuator drives the wire gripping mechanism along the transfer path.

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Harrisburg, PA, United States of America

Michael Morris