Emerson Climate Technologies Gmbh

Copeland Corporation

Michael M Perevozchikov

Kirill M Ignatiev

Roy J Doepker

Robert C Stover

Matthew J Swallow

Zheji Liu

Masao Akei

Stephen M Seibel

Norman G Beck

Kevin J Gehret

Mikhail A Antimonov

Patrick Shawn O'Meara

Michael D Oakley

Michael A Saunders

Jeffrey Lee Berning

Natarajan Rajendran

Jacob A Groshek

Stephen Barry Tummino

Eric P Cavender

Matthew Thomas Piscopo

Brian L Reid

Chris N Siefring

Ron Bonear

Ruimin Zheng

YanChun Han

Juan Esteban Catano-Montoya

Craig F Robillard

A system includes a dynamic compressor to compress a working fluid and a controller. The controller is connected to the dynamic compressor and includes a processor and a memory. The memory stores a map of predetermined operating points of the dynamic compressor, each predetermined operating point including a mass flow of the compressor at that predetermined operating point. The memory stores instructions that program the processor to operate the dynamic compressor to compress the working fluid and determine a current operating point of the compressor. The instructions program the processor to calculate the mass flow for the current operating point from the map of the plurality of predetermined operating points. The instructions further program the processor to continue to operate the dynamic compressor to compress the working fluid based at least in part on the calculated mass flow for the current operating point.

Mass flow interpolation systems and methods of dynamic compressors

A bearing system includes a bearing housing and a foil bearing assembly. The bearing housing includes a sleeve defining a cylindrical bore, and a mounting structure for connecting the bearing system to a compressor housing. The foil bearing assembly is positioned within the cylindrical bore and includes an inner foil assembly and a bump foil assembly. The bump foil assembly includes a plurality of bump foils disposed circumferentially about the inner foil assembly. Each bump foil is spaced circumferentially from an adjacent bump foil to define a gap therebetween. The inner foil assembly includes a cylindrical inner surface defining a plurality of perforations extending radially therethrough. Each perforation is radially aligned with one of the gaps between adjacent bump foils.

Foil bearing assembly including perforated inner foil assembly and compressor including same

A system includes a dynamic compressor and a controller having a processor and a memory. The compressor includes a first compressor stage having a first variable inlet guide vane (VIGV) and a second compressor stage having a second VIGV. The memory stores instructions that program the processor to operate the compressor at a current speed, a first position of the first VIGV, and a second position of the second VIGV to compress the working fluid, and to determine if a condition is satisfied. If the condition is not satisfied, the processor is programmed to continue to operate the compressor at the current speed, the first position of the first VIGV, and the second position of the second VIGV. If the condition is satisfied, the processor is programmed to change the second position of the second VIGV to a third position and maintain the first position of the first VIGV.

System and method for extending the operating range of a dynamic compressor

A controller for a system having an evaporator, a condenser, and a dynamic compressor includes a processor and a memory, which stores instructions that program the processor to determine a first heat transfer fluid temperature at a first heat transfer fluid path of the evaporator, determine a first pressure at a first working fluid path based on the first heat transfer fluid temperature, determine a second heat transfer fluid temperature at a second heat transfer fluid path of the condenser, determine a second pressure at a second working fluid path based on the second heat transfer fluid temperature, calculate a pressure ratio of the compressor from the first and second pressures, determine a speed setpoint of the compressor based on the pressure ratio, and operate the compressor at the speed setpoint to compress a working fluid until a condition is met.

Systems and methods for determining startup pressure ratio for dynamic compressors

A vapor compression system includes a primary loop and a secondary loop. The primary loop includes a dynamic compressor operable to compress a refrigerant, a condenser fluidly connected to the dynamic compressor, a first expansion device fluidly connected to the condenser, and an evaporator fluidly connected to the first expansion device and the dynamic compressor. The dynamic compressor includes a housing, a shaft supported in the housing by a bearing, an impeller connected to the shaft, a motor operably connected to the shaft to drive rotation thereof, and a drive operable to control the motor. The secondary loop includes a second expansion device fluidly connected to the condenser, a heat exchanger fluidly connected to the second expansion device, the condenser, and the dynamic compressor, and a supply duct fluidly connected between the heat exchanger and the dynamic compressor to provide a flow of refrigerant to the bearing.

Systems and methods for providing compressor cooling

A compressor includes a compression mechanism, a driveshaft, and a motor. The compression mechanism is configured to compress a fluid to a discharge pressure. The motor is configured to rotate the driveshaft. The driveshaft is engaged with the compression mechanism and is fixed to rotate with at least a portion of the compression mechanism. The driveshaft includes a longitudinal aperture configured to receive the fluid at a suction pressure, and includes a flange that receives at least a portion of the compression mechanism. The flange and the compression mechanism define a fluid passage therebetween. The fluid at suction pressure is received within the fluid passage from the longitudinal aperture in the driveshaft.

Co-rotating compressor

A method for determining a mass flow of a dynamic compressor that does not include a mass flow sensor while the compressor is operating to compress a working fluid includes determining, by a processor, a current operating point of the compressor. If the current operating point is the same as one in a map of a plurality of predetermined operating points stored in a memory, the mass flow of that predetermined operating point is retrieved as the mass flow of the current operating point. Otherwise, the processor calculates the mass flow at the current operating point from the mass flows of a subset of the predetermined operating points nearest the current operating point. The dynamic compressor continues to operate to compress the working fluid based at least in part on the calculated mass flow rate for the current operating point.

Mass flow interpolation systems and methods for dynamic compressors

A system includes a dynamic compressor and a controller. The dynamic compressor includes a motor having a driveshaft rotatably supported within the dynamic compressor and a compression mechanism connected to the driveshaft and operable to compress a working fluid upon rotation of the driveshaft. The controller is connected to the motor and includes a processor and a memory. The memory stores instructions that program the processor to operate the motor to compress the working fluid at a motor speed greater than a predicted minimum surge speed plus a control margin, determine when surge events have occurred, store, in the memory, an indication of each surge event that the processor determined to have occurred, and determine whether or not to take a protective action when the processor determines that a surge event has occurred.

Surge control systems and methods for dynamic compressors

A system may include a first compressor, a second compressor, a first heat exchanger and a second heat exchanger. The first compressor has a first inlet and a first outlet. The second compressor is a sumpless compressor and has a second inlet and a second outlet. The second compressor provides working fluid discharged from the second outlet to the first compressor. The first heat exchanger is disposed upstream of the second compressor and provides working fluid to the second compressor. The second heat exchanger is disposed upstream of the first compressor and provides working fluid to the first compressor.

Oil control for climate-control system

A bearing system includes a bearing housing and a foil bearing assembly. The bearing housing includes a sleeve defining a cylindrical bore, and a mounting structure for connecting the bearing system to a compressor housing. The foil bearing assembly is positioned within the cylindrical bore and includes an outer foil assembly, an inner foil assembly, and a bump foil assembly positioned between the outer and inner foil assemblies. The bump foil assembly includes a plurality of bump foils disposed circumferentially about the inner foil assembly. Each bump foil is coupled to the outer foil assembly at a respective land and spaced circumferentially from an adjacent bump foil to define a gap therebetween. The inner foil assembly includes a cylindrical inner surface defining a plurality of openings extending radially therethrough. Each opening is radially aligned with one of the lands or one of the gaps between adjacent bump foils.

A compressor may include first and second scrolls, and an axial biasing chamber. Spiral wraps of the scrolls mesh with each other and form compression pockets including a suction-pressure compression pocket, a discharge-pressure compression pocket, and intermediate-pressure compression pockets. The axial biasing chamber may be disposed axially between the second end plate and a component. Working fluid disposed within the axial biasing chamber may axially bias the second scroll toward the first scroll. The second end plate includes outer and inner ports. The outer port is disposed radially outward relative to the inner port. The outer port may be open to a first one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber. The inner port may be open to a second one of the intermediate-pressure compression pockets and in selective fluid communication with the axial biasing chamber.

Compressor having capacity modulation assembly

A bearing system includes a bearing housing and a foil bearing assembly. The bearing housing includes a sleeve that defines a cylindrical bore and includes at least one bearing assembly locking feature, and a mounting structure. The foil bearing assembly includes an outer foil assembly, an inner foil assembly, and a bump foil assembly positioned between the outer foil assembly and the inner foil assembly. The outer foil assembly includes at least one outer foil pad that extends circumferentially from a first end including a bearing retention feature to a second end. The bearing retention feature is cooperatively engaged with the at least one bearing assembly locking feature. The inner foil assembly includes a plurality of circumferentially-spaced inner foil pads. Each inner foil pad extends circumferentially from a tab to a free end. At least one inner foil pad is welded to the outer foil assembly along the tab.

Foil bearing assembly including segmented inner foil assembly and compressor including same

An HVAC system includes an unloading device, a centrifugal compressor, a gas foil bearing, a VFD and a controller. The controller is programmed to start the centrifugal compressor from a stopped condition by operating the unloading device to remove a load from the centrifugal compressor, accelerating the motor to a first speed above a liftoff speed of the gas foil bearing and below an operating speed of the centrifugal compressor, running the motor for a period of time, operating the unloading device to apply the load to the centrifugal compressor, and accelerating the motor to the operating speed.

Start-stop control systems and methods for gas foil bearing machine

A climate-control system may include a first working fluid circuit, a second working fluid circuit and a storage tank. The first working fluid circuit includes a first compressor and a first heat exchanger in fluid communication with the first compressor. The second working fluid circuit includes a second compressor and a second heat exchanger in fluid communication with the second compressor. The storage tank contains a phase-change material. The first working fluid circuit and the second working fluid circuit are thermally coupled with the phase-change material contained in the storage tank.

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Tipp City, OH, United States of America

Michael M Perevozchikov