Nova Chemicals (International) S.a.

Nova Chemicals Inc.

Michael Koselek

Vasily Simanzhenkov

Leslie Wilfred Benum

Shahin Goodarznia

Hany Farag

Bolaji Olayiwola

Kamal Elias Serhal

Evan Mah

Jeffrey Thomas Kluthe

Leslie Benum

Eric Clavelle

Yoonhee Kim

Robert Ladd

Kamal Serhal

Kathleen Donnelly

Christina Orta

Cristina Orta

Jeffrey Xie

Jeffrey Kluthe

A method of safely mixing a hydrocarbon with an oxidant is provided. The hydrocarbon and oxidant are saturated with a non-flammable liquid in pre-mix zones that are flooded with the non-flammable liquid and fluidly connected to a common mixing zone that is partially flooded with the non-flammable liquid. The saturated hydrocarbon and oxidant combine within the common mixing zone forming bubbles of a homogeneous gas mixture of hydrocarbon and oxidant, preferably in a ratio of hydrocarbon to oxidant that is outside of the flammability limit, that can exit the non-flammable liquid into a headspace where it can be retrieved for use in an oxidative reaction process such as oxidative dehydrogenation.

Inherently safe oxygen/hydrocarbon gas mixer

A process, a system, and an apparatus for separation of an oxygenate from a stream is provided. More specifically, a stream comprising the oxygenate is introduced to a quench tower along with a caustic outlet stream comprising a metal salt. Contact between the oxygenate and the metal salt results in conversion of a portion of the oxygenate into a derivative salt. The derivative salt and unconverted oxygenate are condensed by quenching and substantially removed from the quench tower as an oxygenate outlet stream. The gaseous components of the stream, minus a substantial portion of the oxygenate, are removed from the quench tower as a quench outlet stream.

Oxygenate separation using a metal salt

A system and method for oxidative dehydrogenation including a first reactor having a first ODH catalyst to dehydrogenate an alkane to a corresponding alkene at a first temperature and facilitate generation of steam, a second reactor having a second ODH catalyst to dehydrogenate alkane in a first-reactor effluent to the corresponding alkene at a second temperature that may be greater than the first temperature and facilitate generation of steam, and a third reactor having a third ODH catalyst to dehydrogenate alkane in a second-reactor effluent to the corresponding alkene at a third temperature that may be greater than the first temperature or the second temperature and facilitate generation of steam.

Steam generation in oxidative dehydrogenation

In chemical processes for cracking hydrocarbons, reactors are subject to coking. This results in carburization of the metal substrate for the reactor leading to a reduced reactor life. If the reactor is subject to a decoke process, followed by a steam scour and nitrogenating there is a reduced tendency to carburization of the metal substrate improving the reactor life.

Decoking process

Oxidative dehydrogenation is an alternative to the energy extensive steam cracking process presently used for the production of olefins from paraffins. Various embodiments of an oxidative dehydrogenation chemical complex designed to allow removal of sulfur containing contaminants that collect in the gas mixer unit and in the feed lines leading to the ODH reactor are disclosed herein.

ODH complex with on-line mixer unit and feed line cleaning

A pass or tube or a section thereof or 'U' bend in a coil in a paraffin cracker having section having a pore size in the metal substrate from about 0.001 to 0.5 microns over coated with a dense metal membrane permits the permeation of one or more of H, CH, CO and COfrom cracked gases moving the reaction equilibrium to the production of ethylene and reduces the load on the down-stream separation train of the steam cracker.

Use of semipermeable membranes in cracking coils

In chemical processes for cracking hydrocarbons, reactors are subject to coking. This results in carburization of the metal substrate for the reactor leading to a reduced reactor life. If the reactor is subject to a decoke process, followed by a steam scour and nitriding there is a reduced tendency to carburization of the metal substrate improving the reactor life.

A transfer line between the outlet of a steam cracker and the inlet for the quench system has metallic or ceramic inserts having a pore size from about 0.001 to about 0.5 microns inside the line forming a gas tight barrier with the inner surface of the line and having a vent for the resulting gas tight pocket are used to separate H, CH, CO and COfrom cracked gases reducing the load on the down-stream separation train of the steam cracker.

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Red Deer, Canada

Michael Koselek