Nanoprecision Products, Inc.

Hughes Aircraft Company

Cudoquanta Florida, Inc.

Trw Limited

Senko Advanced Components, Inc.

Michael K Barnoski

Robert Ryan Vallance

Shuhe Li

Gregory L Klotz

King-Fu Hii

Laurence Ray McColloch

Shi-Kay Yao

Charles K Asawa

Rand Dannenberg

Matthew Gean

Fritz B Prinz

Tewodros Mengesha

Joseph W Austin

Stewart D Personick

Anthony Levi

Alex Tarasyuk

Yongsheng Zhao

Emanuel Marom

Suresh Thakordas Gulati

Richard L Abrams

Robert G Hunsperger

Huan-Wun Yen

William Robert Powell

Yang Chen

Sangkyun Kang

Dan Owewn Harris

Joseph Kim Bond

Robert J Morrison

Viktor Evtuhov

Miguel Pinilla

Donald Keck

Allan R Jackson

R Ryan Vallance

Po-Tsung Wu

David Cohen

Howard R Friedrich

Fritz Prinz

To couple light between an optical fiber and a grating coupler of a photonic integrated circuits, a mirror is provided to turn light to/from the optical fiber to allow the axis of the optical fiber to be oriented at small angles or parallel to the surface of the PIC, and lowered close to the surface of the PIC. The mirror is further configured to reshape light from a flat polished optical fiber to produce a mode field resembling the mode field of an angled polished optical fiber, to match the design angle of existing grating couplers that are designed to work with angled polished optical fibers. The mirror and optical fiber alignment structure in the optical connector are integrally/simultaneous formed by precision stamping.

Optical connection of optical fibers to grating couplers

A hermetic optical fiber alignment assembly includes a ferrule portion having a plurality of grooves receiving the end sections of optical fibers, wherein the grooves define the location and orientation of the end sections with respect to the ferrule portion. The assembly includes an integrated optical element for coupling the input/output of an optical fiber to the opto-electronic devices in the opto-electronic module. The optical element can be in the form of a structured reflective surface. The end of the optical fiber is at a defined distance to and aligned with the structured reflective surface. The structured reflective surfaces and the fiber alignment grooves can be formed by stamping.

Hermetic optical fiber alignment assembly having integrated optical element

A process of making a coupling device for physically and optically coupling an optical fiber to route optical signals to/from optical receiver/transmitter. The coupling device includes a structured reflective surface that functions as an optical element that directs light to/from the input/output ends of the optical fiber by reflection, and an optical fiber retention groove structure that positively receives the optical fiber in a manner with the end of the optical fiber at a defined distance to and aligned with the structured reflective surface. The open structure of the structured reflective surface and fiber retention structure lends itself to mass production processes such as precision stamping. The coupling device can be attached to an optical transmitter and/or receiver, with the structured reflective surface aligned to the light source in the transmitter or to the detector in the receiver, and adapted in an active optical cable.

Coupling device having a structured reflective surface of stamped malleable metal for coupling input/output of an optical fiber

A process and tool for reshaping and resizing grooves that were pre-formed in a pair of ferrules halves of an optical fiber ferrule. The pre-formed grooves are further subject to a separate, subsequent reshaping and resizing step using the tool and a gauge that may be a bare section of optical fiber or a pin. The ferrule halves are aligned, and using the pre-formed grooves as guides for the gauge optical fiber or gauge pin, the ferrule halves are compressed together with the gauge optical fiber or gauge pin therebetween, thereby reshaping and resizing the respective grooves on the ferrule halves. After reshaping and resizing, the resultant groove that is finally formed on each ferrule halve would be precisely shaped, sized and located with respect to the external alignment surface of each ferrule halve. The ferrule halves may be used to terminate an optical fiber cable.

Process for reshaping and resizing grooves in optical fiber ferrules

Optoelectronic module assembly having an optical fiber alignment assembly coupled to an optoelectronic device assembly

A hermetic optical fiber alignment assembly, including a first ferrule portion having a first surface provided with a plurality of grooves receiving the end sections of optical fibers, wherein the grooves define the location and orientation of the end sections with respect to the first ferrule portion, and a second ferrule portion having a second surface facing the first surface of the first ferrule, wherein the first ferrule portion is attached to the second ferrule portion with the first surface against the second surface, wherein a cavity is defined between the first ferrule portion and the second ferrule portion, wherein the cavity is wider than the grooves, and wherein a suspended section of each optical fiber is suspended in the cavity, and wherein the cavity is sealed with a sealant. The sealant extends around the suspended sections of the optical fibers within the cavity. An aperture is provided in at least one of the first ferrule portion and the second ferrule portion, exposing the cavity, wherein the sealant is feed through the aperture. In another aspect, the hermetic assembly provides optical alignment and a hermetic feedthrough for an opto-electronic module. In a further aspect, the hermetic assembly provides alignment and a terminal for access to an opto-electronic module.

Hermetic optical fiber alignment assembly

A composite structure includes a base and an auxiliary portion of dissimilar materials. The auxiliary portion is shaped by stamping. As the auxiliary portion is stamped, it interlocks with the base, and at the same time forming a desired structured feature on the auxiliary portion, such as a structured reflective surface, an alignment feature, etc. With this approach, relatively less critical structured features can be shaped on the bulk of the base with less effort to maintain a relatively larger tolerance, while the relatively more critical structured features on the auxiliary portion are more precisely shaped with further considerations to define dimensions, geometries and/or finishes at relatively smaller tolerances. The auxiliary portion may include a composite structure of two dissimilar materials associated with different properties for stamping different structured features.

Stamping to form a composite structure of dissimilar materials having structured features

A ferrule for an optical fiber connector has an external surface for alignment with a complementary surface of an alignment sleeve (i.e., the inside surface of a generally cylindrical or tubular sleeve). The external surface of the ferrule is generally cylindrical, having a sectional contact surface profile that is generally oval in shape. More specifically, a plurality of points of contact between the ferrule and the sleeve are defined along a curve in cross-section, wherein the center of curvature at each of the contact points along this contact point curve (i.e., the curve containing contact points that contribute to alignment) does not lie in the plane of the axis of the array of optical fibers.

Optical fiber connector ferrule having curved external alignment surface

The present invention provides a spring bias that is particularly suited for use to preload a low profile ferrule of an optical connector. In accordance with the present invention, an axial preload is applied to a connector ferrule by a spring structure provided external of the connector. In one embodiment, spring structure is provided outside a plurality of optical fiber connectors, which provides axial preload of multiple ferrules. Each ferrule could be of the type that supports a plurality of optical fibers of a fiber cable. In one embodiment, the spring bias is effected by a planar flexure external of the connector. The ferrule is coupled to the planar flexure with its longitudinal axis through the center of the planar flexure. The planar flexure is structured with flexure members in a plane that are configured to not create any torque load on the ferrule, or if torque loading is present, insignificant torque load to cause misalignment of the ferrule, when the flexure flexes out of its nominal plane to create an axial preload on the ferrule. In another embodiment, a common yoke is applied to bias planar flexures against a plurality of ferrules, wherein a planar flexure is coupled to each ferrule connector. In a further embodiment of the present invention, instead of using planar flexures, a yoke is provided to apply an axial preload to all ferrule connectors coupled to the yoke, by means of a coil spring applied to center of the yoke, external of the ferrule connectors.

Axial preload for demountable connectors

A wall plate is provided having a built-in modem on the backside of the wall plate that performs O/E, E/O and protocol conversions. The backside of the wall plate has an optical port for connecting an end of an optical fiber cable to the wall plate. A printed circuit board (PCB) disposed on the backside of the wall plate has electrical circuitry mounted thereon that performs protocol conversion and communicates with an optical transceiver module also mounted on the PCB. The optical transceiver module receives optical signals transmitted to the customer premises and transmits optical signals from the customer premises and performs O/E and E/O conversion. A front face of the wall plate has at least one socket therein for connection with an electrical connector disposed on an end of an electrical cable. The wall plate does not require a separate power supply.

Wall plate having a built-in modem for performing electrical-to-optical conversion, optical-to-electrical conversion and protocol-to-protocol conversion

A stamped metal optic includes at least a bench for holding at least one optoelectronic component and a reflector for folding an optical pathway. The stamped metal optic is formed of a piece of metal that is shaped using known metal stamping techniques. The stamped metal optic preferably has at least one fiducial mark used to ensure that the optoelectronic device is precisely aligned with the reflector.

Optoelectronic module having a stamped metal optic

A vision-based passive alignment approach to optically couple input/output of optical fibers in optical alignment to optoelectronic components that are supported on a substrate. An optical bench supporting an optical fiber is physically and optically coupled to an optoelectronic device mounted on a submount via an optically transparent alignment block. The transparent alignment block having a first set of optical fiducials for aligning optical fiducials defined on the optical bench with the alignment block, and a second set of optical fiducials for aligning the alignment block with optical fiducials defined on the submount.

Vision-based passive alignment of an optical fiber subassembly to an optoelectronic device

A compact bidirectional optical transceiver module is provided that has a bidirectional optical subassembly (BOSA) that includes a stamped metal optic that folds the optical pathway, alignment features that enable the optoelectronic components of the electrical subassembly (ESA) to be precisely aligned with the BOSA in all dimensions, and features that reduce the capacitance of the driver circuitry to improve signal integrity and widen the eye opening.

Bidirectional optical transceiver module

Growing community of inventors

Pacific Palisades, CA, United States of America

Michael K Barnoski