General Electric Company

Other

Michael John McCarren

Herbert Chidsey Roberts

Richard William Albrecht, Jr

Michael Francis Xavier Gigliotti, Jr

Eric Alan Estill

Peter Andrew Flynn

Gregory Terrence Garay

Xi Yang

Douglas Gerard Konitzer

Brian David Przeslawski

Mark Willard Marusko

James Herbert Deines

Brian Patrick Peterson

Paul Michael Elhardt

Nayan Vinodbhai Patel

Duane Douglas Thomsen

Anthony J Baxter

Kevin Vandevoorde

Partial integrated core-shell investment casting molds that can be assembled into complete molds are provided herein. Each section of the partial mold may contain both a portion of a core and portion of a shell. Each section can then be assembled into a mold for casting of a metal part. The partial integrated core-shell investment casting molds and the complete molds may be provided with filament structures corresponding to cooling hole patterns on the surface of the turbine blade or the stator vane, which provides a leaching pathway for the core portion after metal casting. Core filaments that can be used to supplement the leaching pathway, for example in a core tip portion of the mold are also provided herein.

Method for making an integrated core-shell structure

Multi-piece integrated core-shell structure for making cast component

A rotor blade formed via additive manufacturing is provided. The rotor blade includes an airfoil and a coupled component. The airfoil includes a plurality of fused layers of a first material formed via additive manufacturing and defines a leading edge and a tip at a distal end. The coupled component includes a plurality of fused layers of a second material formed via additive manufacturing. An interlocking transition zone includes a plurality of projections alternately extending from the airfoil and the coupled component, respectively, to undetachably couple the airfoil and the coupled component.

Additively manufactured rotor blades and components

Turbine nozzles are provided for gas turbine engines. The turbine nozzle includes an arcuate inner band; an arcuate outer band; and a nozzle vane disposed between the arcuate inner band and the arcuate outer band. The radially inner end of the nozzle vane is attached to the arcuate inner band through an interlocking transition zone including a plurality of projections alternately extending from the radially inner end of the nozzle vane and the arcuate inner band, respectively, to undetachably couple the nozzle vane and the arcuate inner band. Optionally, the radially outer end of each nozzle vane is also attached to the arcuate outer band through an interlocking transition zone.

Additively manufactured connection for a turbine nozzle

A bladed disk for a gas turbine engine is provided. The bladed disk includes a rotor disk, a plurality of rotor blades, and an interlocking transition zone. The rotor disk includes a plurality of fused layers of a first material formed via additive manufacturing and defines an outer rim. The plurality of rotor blades includes a plurality of fused layers of a second material formed via additive manufacturing. The interlocking transition zone includes a plurality of projections alternately extending from the outer rim of the rotor disk and the plurality of rotor blades, respectively, to undetachably couple the rotor disk and the plurality of rotor blades.

Additively manufactured bladed disk

A method of joining two components using additive manufacturing is provided. The method includes forming a first component made of a first material; forming an interlocking transition zone from the first material and a second material; and forming a second component made of the second material. The interlocking transition zone includes a plurality of projections alternately extending from the first component and the second component, respectively, to undetachably couple the first component and the second component.

Interlocking material transition zone with integrated film cooling

Methods for repairing surface of a metal substrate are provided, which can include preparing the surface of the metal substrate for repair; melt attaching a base layer onto the surface of the metal substrate; fusing a plurality of first layers of a first material via additive manufacturing to the base coating; forming an interlocking transition zone via additive manufacturing from the first material and a second material; and fusing a plurality of second layers of the second material via additive manufacturing on the interlocking transition zone. The interlocking transition zone can have a plurality of projections alternately extending from the plurality of first layers and the plurality of second layers, respectively, to undetachably couple the plurality of first layers to the plurality of second layers. A repaired metal substrate is also provided.

Repair methods utilizing additively manufacturing for rotor blades and components

A gas turbine engine fuel nozzle apparatus includes: an annular outer body, the outer body extending parallel to a centerline axis, and having a generally cylindrical exterior surface extending between forward and aft ends, and having a plurality of openings passing through the exterior surface; an annular main injection ring disposed inside the outer body, the main injection ring including an annular array of fuel posts extending radially outward therefrom; a main fuel gallery extending within the main injection ring in a circumferential direction; a plurality of main fuel orifices, each main fuel orifice communicating with the main fuel gallery and extending through one of the fuel posts; and a suspension structure connecting the main injection ring to the outer body, the suspension structure configured to substantially rigidly locate the position of the main ring in axial and lateral directions while permitting controlled deflection in a radial direction.

Fuel nozzle structure

An adjustable collar system including a strap member having first and second ends and a housing assembly configured to slideably receive on the strap member. The housing assembly including a first end portion configured and operable to detachably engage the first end of the strap member and a second end portion configured and operable to adjustable affix to a portion of the strap member in proximity to the second end of the strap member.

Growing community of inventors

South Lebanon, OH, United States of America

Michael John McCarren