Lockheed Martin Corporation

Michael John Malia

Brian W Kaplun

Dominick Consalvi

Stephen J Schober

Brian M Fuller

A hinged component fabrication method in which, in a layup stage of fabrication, the component includes a live hinge joining uncured material portions together at a hinge region and comprising a layer of tensile fabric at least partially infiltrated by an uncured elastomer layer at least partially interposed between the tensile fabric and the uncured material portions such that the uncured elastomer blocks the uncured material portions from infiltrating the hinge region. The method may include locating overlapped tensile fabric and elastomer layers in a tool and introducing polymer-based material into the tool such that polymer-based material portions overlap respective opposite ends of the fabric and elastomer layers. The polymer-based material portions are formed to a desired shape using the forming tool so that the fabric and elastomer layers form a live hinge between the polymer-based material portions.

Enhanced composite live hinge

A hinged component includes first and second portions of material coupled together by a composite live hinge. The live hinge includes a layer of tensile fabric and a layer of elastomer interposed between the tensile fabric and the material of one or both of the coupled first and second portions. The composite live hinge is capable of joining structural composite materials without the need for scoring, and thereby weakening, the structural composite material along the desired hinge line. The live hinge can be embedded in the materials it joins in a method that is compatible with traditional structural composite layup processes and in a manner which prevents resin from the structural composite materials from infiltrating the tensile fabric and compromising its flexibility.

Composite live hinge

An air data system including a housing, a bore, a dynamic port, a static port, a gas permeable membrane, and a device configured to determine a pressure differential. The bore may be located within the housing and may extend from an inlet for receiving air flow to an outlet. The dynamic port may be located in the bore and be configured and positioned to receive air passing through the bore. The static port may be configured and positioned to receive unmoving or ambient air. The device may determine the pressure differential between dynamic air received at the dynamic port and static air received at the static port. And the membrane may span the dynamic port, the static port, or both and is configured to direct moisture away from the port which it spans.

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Owego, NY, United States of America

Michael John Malia