Ethicon, Gmbh

Cilag International Gmbh

Michael Hamilton

Robert E Maurer

Eric Hinrichs

S Neil Bar

Thomas Wilkes

The present invention provides novel medical devices for use in surgical procedures and methods for manufacturing novel medical devices. In some embodiments, the novel medical devices can include surgical needles that are capable of being repeatedly passed through tissue using minimal force. More particularly, the surgical needles can be manufactured with one or more coatings that provide the surgical needles with both durability and lubricity for ease of repeated and successive passes through tissue. Novel methods for manufacturing the surgical needles and for providing and applying coatings to the surgical needles are also provided.

Surgical needle coatings and methods

The present invention provides improved medical devices for use in surgical procedures and methods for manufacturing improved medical devices. In some embodiments, the improved medical devices can include improved surgical needles that are capable of being repeatedly passed through tissue using minimal force. More particularly, the improved surgical needles can be manufactured with two or more different coatings that provide the surgical needles with both durability and lubricity for ease of repeated and successive passes through tissue. Improved methods for manufacturing the surgical needles and for providing and applying coatings to the surgical needles are also provided.

A system for grinding surgical needles made of refractory metal alloys such as tungsten-rhenium alloys includes a rotatable grinding wheel having a grinding surface, a layer of a binding material, such as a nickel binding material layer, overlying the grinding surface, and a plurality of abrasive particles, such as ABN600 abrasive particles, embedded within the binding material layer. The abrasive particles are similarly sized and the binding material layer has a thickness that is about 65% of the size of the similarly sized abrasive particles. The system includes a lubricating device adapted to apply a lubricant to an interface between the grinding surface and distal ends of needle blanks and a rotating element coupled with the rotatable wheel for rotating the grinding surface at about 10,000 surface feet per minute.

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Somerset, NJ, United States of America

Michael Hamilton