Delphi Technologies, Inc.

Michael G Wygle

Howard Kuhlman

Douglas Dombrowski

Lloyd Walker Rogers, Jr

Joseph M Johnson

Ian Martin

A power operating system for opening and closing a vehicle liftgate has a pair of drive units supported on the vehicle roof and connected to the liftgate for opening and closing the liftgate. Each drive unit includes a bracket that is secured to the vehicle body for supporting several parts including a reversible electric motor, a gear unit and a housing having a forward linear track and a contiguous rearward curved track. The electric motor drives a segmented drive linkage disposed in the housing via the gear unit. The segmented drive linkage includes an elongated arcuate link that is guided by the rearward curved track, a linear rack link that is guided by the forward linear track, and an intermediate link that has an outer end that is pivotally attached to an inner end of the arcuate link and an inner end that is pivotally attached to a midpoint of the linear rack link. The outboard end of the arcuate link is pivotally connected to the liftgate to open and close the liftgate as the arcuate link is extended and retracted by the linear rack link being driven by the electric motor.

Vehicle liftgate power operating system

A power operating system for opening and closing a vehicle liftgate has a pair of drive units supported on the vehicle roof and connected to the liftgate for opening and closing the liftgate. Each drive unit includes a housing having a curved track and a curved gear rack that is bodily movable endwise in the housing and guided by the curved track, the rack also serving as the drive link between the housing and the liftgate. The combined rack and drive link is extended and retracted by a pinion gear that is journalled interiorly in the housing and engages the teeth of the curved gear rack. The pinion gear is rotated by the output shaft of the motor, which in turn is fastened to the side of the housing. The motor is a reversible electric motor and is adapted to be operably coupled to the vehicle ECU unit and preferably includes an internal transmission and electrically operated clutch controlled by the ECU unit.

A drive assembly for a toothed rack and channel track type of power liftgate attaches the liftgate lift rod to the toothed rack indirectly, through a shoe-yoke assembly that transfers axial loads, but isolates the rack from non axial reactive loads transferred through the lift rod. A rigid yoke fits closely within axially spaced ends of a notch in the rack, but has a clearance elsewhere from the outside of the rack. The outside of the yoke is closely surrounded by a shoe, which provides a close fitting, slidable bearing layer with the inside of the channel track, maintaining the yoke to rack clearance. The maintenance of the yoke-rack clearance prevents the transmission of undesired reactive loads back to the rack through the yoke.

Growing community of inventors

Madison Hights, MI, United States of America

Michael G Wygle