Spectrum Aeronautical, LLC

Aerotrans Corporation

Michael G Allman

Larry Jed Ashton

Troy Larry White

Benko S Ta'ala

Craig Bjamson Simpson

Kendall James Fowkes

Danny L Stark

Benko Ta-Ala

A method for manufacturing rigid panels made of a composite material requires a caul sheet having a smooth surface that is formed with a plurality of grooves. A first layer of the composite material is laid on the caul sheet, and is cut to create flaps that extend into the respective grooves. Strips of composite material are then placed along the edges of the groove to extend and overlap each other in the groove. Next, a unidirectional ply is placed along the length of the groove, and this combination is then covered with a second layer of the composite material. Together, the combination of the first and second layers, the strips and the unidirectional ply are co-cured to create a rigid panel with integral stiffening members.

Method for manufacturing a reinforced panel of composite material

A reinforced panel, made of a composite material, includes a single base layer. A first plurality of mutually parallel ridges is affixed to the surface of the base layer. A second plurality of mutually parallel ridges is also affixed to the surface of the base layer, but oriented transverse to the first plurality. Structurally, the ridges and the base layer are co-cured to create an integral, continuous structure that provides stiffness and rigidity to the panel.

Reinforced composite panel

A cabin door assembly is provided for use with a pressurized aircraft. The assembly includes two door halves for engaging the fuselage of the aircraft. Structurally, each door half includes a waist section integral with an adjoining tapered section. Further, the assembly includes an activator that is mounted on the fuselage and attached to the door halves. Specifically, the activator is attached to each door half to concertedly move each door half between a closed configuration and an open configuration. In the closed configuration, the door halves are sealed to the fuselage and to each other for pressurization of the aircraft. In the open configuration, the door halves extend outwardly from the fuselage to allow for aircraft ingress and egress.

Aircraft door

An aircraft wing made of a composite material, and its method of manufacture, require a plurality of kabobs (i.e. substantially rectangular shaped hollow tubes having an open end and a closed end). Of these kabobs, several are aligned end-to-end, to create a section. Several sections are then positioned side-by-side and covered by a layer of composite material to define an aerodynamic surface for the wing. The juxtaposed sections also establish spar webs for the wing, and the closed ends of the juxtaposed sections establish transverse ribs for the wing. Thus, the kabobs form the main load-bearing member of the wing. The sections of composite material are co-cured with the composite material of the aerodynamic surface.

Wing with sectioned tubular members

A fuel tank for aircraft includes a rigid securement for securing the tank to the aircraft, a skin connected to the securement, and a liner inside the skin. The skin includes an elastic fiber and a tensile fiber embedded in a flexible matrix. In one embodiment, the elastic fiber and the tensile fiber are wound in layers within the flexible matrix, and the elastic fiber is wrapped spirally about the tensile fiber. The elastic fiber is preferably an elastomeric fiber such as an elastic, segmented polyurethane fiber. The tensile fiber is preferably an aramid polymer fiber such as an aromatic polycarbonamide fiber. The flexible matrix may be formed of natural rubber or neoprene rubber. When the tank is filled, the elastic fiber lengthens until the tensile fiber resists further stretching. The elastic fiber tends to contract as the tank is emptied, substantially reducing the storage space required by the tank. The tank is nestable when empty, but is nonetheless substantially ready to receive fuel. A method for forming the fuel tank includes obtaining a mandrel, covering the mandrel with a liner, and fiber winding an elastic fiber and a tensile fiber in a flexible matrix about the mandrel.

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Spanish Fork, UT, United States of America

Michael G Allman