Xerox Corporation

Xeorox Corporation

Michael F Zona

Aaron Michael Burry

Bruce Earl Thayer

Paul J McConville

Joseph A Swift

Robert Alan Clark

Jorge Antonio Alvarez

Chu-Heng Liu

Peter Paul

William J Nowak

Dan A Hays

Chieh-Min Cheng

Samir Kumar

Juan A Morales-Tirado

Daniel W Asarese

Jordan Frank

Eric Scott Hamby

Richard P N Veregin

Grazyna E Kmiecik-Lawrynowicz

Maura A Sweeney

Fa-Gung Fan

Paul K Acquaviva

Palghat Srinivas Ramesh

John Stephen Facci

Rachael L McGrath

Mark E Mang

Christopher Auguste Dirubio

Elizabeth K Priebe

Alan M Litman

Peter Gordon Odell

Kock-Yee Law

David H Pan

Michael Jon Levy

Robert D Bayley

Richard W Seyfried

Rafael Malespin

Genggeng Qi

Thomas Thomson

Tyco Skinner

Richard D Hunt

Yvonne J M Groot

Jas Paul S Dhillon

Maura A Sweeny

David Joseph Gervasi

Joel A Kubby

Kenny-Tuan Dinh

Gerald M Fletcher

R Enrique Viturro

Bryan James Roof

Hong Zhao

Paul C Julien

Steven B Bolte

Karl Edwin Kurz

Charles H Tabb

Charles Anthony Radulski

Kenneth W Pietrowski

Bernard A Kelly

Richard Leighton Howe

Allen J Thompson

Neil A Frankel

Clifford W Imes, Iv

Karen L Lamora

Brian E Moore

Christopher A Dirubio

William C Dean

Brian S Giannetto

Susan LaFica

Alicia G Hughes

Lucy A Allchin

Robert Corleto

Willam J Nowak

George E Wright

Eugene M Gluszko

Richard Pn Veregin

Robert A Corleto

Susan J Lafica

Jordan A Frank

An emulsion aggregation toner including a toner particle comprising at least one resin; an optional colorant; an optional wax; and a charge control agent disposed on a surface of the toner particle; the control agent comprising a phenyl based siloxane; and a complex formed from a metal ion donor and at least one of a ligand selected from a member of the group consisting of a polyaromatic acid comprising humic acid, a pyranone based ligand, a furanone based ligand, or a combination thereof.

Toner comprising charge control agent

An emulsion aggregation toner including a toner particle comprising at least one resin; an optional colorant; an optional wax; and a reactive charge control agent comprising at least one positive charging compound comprising a member selected from the group consisting of an amine compound having at least 3 carbon atoms, an ammonium compound having at least 3 carbon atoms, a phosphonium compound having at least 3 carbon atoms, a boronium compound having at least 3 carbon atoms, and combinations thereof; at least one reactive anchoring compound comprising a member selected the group consisting of amino, epoxy, carboxylic, hydroxyl, silanol, cyanide, anhydride, aldehyde, ketone, vinyl, and combinations thereof; and wherein the charge control agent optionally further comprises a negative charging compound comprising a member selected from the group consisting of aromatic carboxylic acid, silanol, phenol, pyranone, furanone, and combinations thereof.

Toner comprising reactive charge control agent

Toner particles including a core and a shell thereover; wherein the core comprises at least one styrene-acrylate copolymer selected from styrene-acrylate copolymer 1, styrene-acrylate copolymer 2, and styrene-acrylate copolymer 3, and combinations thereof a wax; and an optional colorant; wherein the shell comprises at least one styrene-acrylate copolymer selected from styrene-acrylate copolymer 1, styrene acrylate copolymer 2, styrene acrylate copolymer 3, and combinations thereof.

Styrene-acrylate toner composition

A toner including a parent toner particle comprising at least one resin, in combination with an optional colorant, and an optional wax; and a surface additive formulation comprising at least one medium silica surface additive; at least one large silica surface additive; at least one positive charging surface additive, wherein the at least one positive charging surface additive is (a) a titanium dioxide surface additive; and wherein the parent toner particles further contain a small silica; or (b) a non-titanium dioxide positive charging metal oxide surface additive; and wherein the parent toner particles further optionally contain a small silica; and wherein a total surface area coverage of all of the surface additives combined is 100 to 140 percent of the parent toner particle surface area.

Toner including toner additive formulation

A toner composition including a first wax; a second wax that is different from the first wax; wherein the first wax comprises a paraffin wax; wherein the second wax comprises a polymethylene wax; at least one polyester; and an optional colorant.

Dual wax toner composition

A toner including a parent toner particle comprising at least one resin, in combination with an optional colorant, and an optional wax; and a surface additive formulation comprising at least one medium silica surface additive; at least one large cross-linked organic polymeric additive; at least one positive charging surface additive, wherein the at least one positive charging surface additive is (a) a titanium dioxide surface additive; and wherein the parent toner particles further contain a small silica; or (b) a non-titanium dioxide positive charging metal oxide surface additive; and wherein the parent toner particles further optionally contain a small silica; and wherein a total surface area coverage of all of the surface additives combined is 100 to 140 percent of the parent toner particle surface area.

Titania-free toner additive formulation with cross-linked organic polymeric additive

A three-dimensional (3-D) printer includes build and support material development stations positioned to transfer layers of build and support materials to an intermediate transfer surface. The intermediate transfer surface transfers a layer of the build and support materials to a platen each time the platen contacts the intermediate transfer surface. A sensor detects the thickness of the layer on the platen, and a mechanical planer is positioned to contact and level the layer on the platen as the platen moves past the mechanical planer. Additionally, a feedback loop is electrically connected to the sensor and the mechanical planer. The mechanical planer adjusts the amount of the build material and the support material removed from the layer based on the thickness of the layer on the platen, as determined by the sensor.

Electrostatic 3-D printer using layer and mechanical planer

A 3-D printer includes build and support material development stations that electrostatically transfer build material and support material to an ITB. The ITB transfers a layer of build and support material to a platen each time the platen contacts one of the layers on the ITB, to successively form a freestanding stack of the layers on the platen. A sensor is positioned to generate a topographic measurement of the layer on the platen, and an aerosol applicator is positioned to propel build and support material on to the layer on the platen. The aerosol applicator controls the build and support material being propelled, based on the topographic measurement from the sensor through a feedback loop, to adjust the amount and location of the build material and the support material propelled on to the layer, and thereby control the flatness of surface topology of the layers in the freestanding stack on the platen.

Electrostatic 3-D printer controlling layer topography using aerosol applicator

3-D printers include an intermediate transfer surface that transfers a layer of material to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers of the material on the platen. A sensor detects the thickness of the layer on the platen after a fusing station fuses the layer. A feedback loop is electrically connected to the sensor and a development station (that includes a photoreceptor, a charging station providing a static charge to the photoreceptor, a laser device exposing the photoreceptor, and a development device supplying the material to the photoreceptor). The development station adjusts the development bias of the development device, based on a layer thickness measurement from the sensor through the feedback loop, to control the thickness of subsequent ones of the layers transferred from the intermediate transfer surface to the freestanding stack on the platen.

Electrostatic 3-D printer controlling layer thickness using feedback loop to development device

A system and method are provided for implementing a unique electrophotographic layered manufacturing scheme for creating higher fidelity electrophotographic composite laminate layers using tri-level electrophotography or electrostatic imaging scheme as a process for rendering individual laminate layers to be built up to form and/or manufacture three-dimensional objects, parts and components as 3D objects. A multi-stage 3D object forming scheme is described involving steps of multi-component laminate forming in a particularized electrophotographic layer forming process. This process renders a part component and a support component precisely next to one another with a single exposure by an exposing device to form a latent image of variable discharge voltages. Multiple toner product sources are used to dispose part component toner and support component toner in the forming of the multi-component laminate layer.

Systems and methods for implementing electrophotographic layered manufacturing of three dimensional (3D) objects, parts and components using tri-level electrophotography

A three-dimensional (3-D) printer includes build and support material development stations positioned to transfer layers of build and support materials to an intermediate transfer surface. A platen having a flat surface is positioned to contact the intermediate transfer surface. The intermediate transfer surface transfers a layer of the build and support materials to the flat surface of the platen as the platen contacts one of the layers on the intermediate transfer surface. A dispenser is positioned to deposit a leveling material on the layer on the platen, and a mechanical planer is positioned to contact and level the leveling material on the layer on the platen to make the top of the leveling material parallel to the flat surface of the platen.

Electrostatic 3-D printer using leveling material and mechanical planer

3-D printers include an intermediate transfer surface that transfers a layer of material to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers of the material on the platen. A sensor detects the thickness of the layer on the platen after a fusing station fuses the layer. A feedback loop is electrically connected to the sensor and a development station (that includes a photoreceptor, a charging station providing a static charge to the photoreceptor, a laser device exposing the photoreceptor, and a development device supplying the material to the photoreceptor). The exposure device adjusts the intensity of light exposed on the photoreceptor, based on a layer thickness measurement from the sensor through the feedback loop, to control the thickness of subsequent ones of the layers transferred from the intermediate transfer surface to the freestanding stack on the platen.

Electrostatic 3-D printer controlling layer thickness using feedback loop to exposure device

3-D printers include an intermediate transfer surface that transfers a layer of material to a platen each time the platen contacts the intermediate transfer surface to successively form a freestanding stack of layers of the material on the platen. A sensor detects the thickness of the layer on the platen after a fusing station fuses the layer. A feedback loop is electrically connected to the sensor and a development station (that includes a photoreceptor, a charging station providing a static charge to the photoreceptor, a laser device exposing the photoreceptor, and a development device supplying the material to the photoreceptor). The development station adjusts the transfer bias of the development device, based on a layer thickness measurement from the sensor through the feedback loop, to control the thickness of subsequent ones of the layers transferred from the intermediate transfer surface to the freestanding stack on the platen.

Electrostatic 3-D printer controlling layer thickness using feedback loop to transfer device

Growing community of inventors

Holley, NY, United States of America

Michael F Zona