Freescale Semiconductor,inc.

Nxp Usa, Inc.

Adeia Semiconductor Bonding Technologies Inc.

Freescale Semiconductors Inc.

Michael F Petras

Paul W Sanders

Chandrasekaram Ramiah

Robert E Jones

Moaniss Zitouni

Ganming Qin

Pon Sung Ku

Dragan Zupac

Thuy B Dao

Edouard D De Fresart

Robert A Pryor

Xiaowei Ren

Wayne R Burger

Ramamurthy Ramprasad

Joel E Keys

Douglas G Mitchell

Evgueniy Nikolov Stefanov

Edouard De Frésart

Chi Taou Tsai

A recess is formed at a semiconductor layer of a device to define a plurality of mesas. An active trench portion of the recess residing between adjacent mesas. A termination portion of the trench residing between the end of each mesa and a perimeter of the recess. The transverse spacing between the mesas and the lateral spacing between the mesas and an outer perimeter of a recess forming the mesas are substantially the same. A shield structure within the trench extends from the region between the mesas to the region between the ends of the mesas and the outer perimeter of the recess forming the mesas. A contact resides between a shield electrode terminal and the shield portion residing in the trench.

Trench MOSFET shield poly contact

Low Q associated with passive components of monolithic integrated circuits (ICs) when operated at microwave frequencies can be avoided or mitigated using high resistivity (e.g., &#x2267;100 Ohm-cm) semiconductor substrates and lower resistance inductors for the IC. This eliminates significant in-substrate electromagnetic coupling losses from planar inductors and interconnections overlying the substrate. The active transistor(s) are formed in the substrate proximate the front face. Planar capacitors are also formed over the front face of the substrate. Various terminals of the transistor(s), capacitor(s) and inductor(s) are coupled to a ground plane on the rear face of the substrate using through-substrate-vias to minimize parasitic resistance. Parasitic resistance associated with the planar inductors and heavy current carrying conductors is minimized by placing them on the outer surface of the IC where they can be made substantially thicker and of lower resistance. The result is a monolithic microwave IC previously unobtainable.

Monolithic microwave integrated circuits

Methods of forming 3-D ICs with integrated passive devices (IPDs) include stacking separately prefabricated substrates. An active device (AD) substrate has contacts on its upper portion. A ground plane is located between the AD substrate and an IPD substrate. The ground plane provides superior IPD to AD cross-talk attenuation.

Methods of forming 3-D circuits with integrated passive devices

Methods of forming 3-D ICs with integrated passive devices (IPDs) include stacking separately prefabricated substrates coupled by through-substrates-vias (TSVs). An active device (AD) substrate has contacts on its upper portion. An isolator substrate is bonded to the AD substrate so the TSVs in the isolator substrate are coupled to the contacts on the AD substrate. An IPD substrate is bonded to the isolator substrate so that TVs therein are coupled to an interconnect zone on the isolator substrate and/or TSVs therein. The IPDs of the IPD substrate are coupled by TSVs in the IPD and isolator substrates to devices in the AD substrate. The isolator substrate provides superior IPD to AD cross-talk attenuation while permitting each substrate to have small high aspect ratio TSVs, thus facilitating high circuit packing density and efficient manufacturing.

Low Q associated with passive components of monolithic integrated circuits (ICs) when operated at microwave frequencies can be avoided or mitigated using high resistivity (e.g., &#x2267;100 Ohm-cm) semiconductor substrates and lower resistance inductors for the IC. This eliminates significant in-substrate electromagnetic coupling losses from planar inductors and interconnections overlying the substrate. The active transistor(s) are formed in the substrate proximate the front face. Planar capacitors are also formed over the front face () of the substrate. Various terminals of the transistor(s), capacitor(s) and inductor(s) are coupled to a ground plane on the rear face of the substrate using through-substrate-vias to minimize parasitic resistance. Parasitic resistance associated with the planar inductors and heavy current carrying conductors is minimized by placing them on the outer surface of the IC where they can be made substantially thicker and of lower resistance. The result is a monolithic microwave IC previously unobtainable.

Methods of making a monolithic microwave integrated circuit

A device includes a semiconductor substrate having a surface, a trench in the semiconductor substrate extending vertically from the surface, a body region laterally adjacent the trench, spaced from the surface, having a first conductivity type, and in which a channel is formed during operation, a drift region between the body region and the surface, and having a second conductivity type, a gate structure disposed in the trench alongside the body region, recessed from the surface, and configured to receive a control voltage is applied to control formation of the channel, and a gate dielectric layer disposed along a sidewall of the trench between the gate structure and the body region. The gate structure and the gate dielectric layer have a substantial vertical overlap with the drift region such that electric field magnitudes in the drift region are reduced through application of the control voltage.

Bidirectional trench FET with gate-based resurf

A semiconductor device includes a substrate and a semiconductor layer having a first conductivity type. The semiconductor device further includes first and second trenches extending into the semiconductor layer from a surface of the semiconductor layer, each of the first and second trenches including a corresponding gate electrode. The semiconductor device further includes a body region having a second conductivity type different than the first conductivity type and a source contact region having the first conductivity type. The body region is disposed in the semiconductor layer below the surface of the semiconductor layer and between a sidewall of the first trench and an adjacent sidewall of a second trench. The source contact region is disposed in the semiconductor layer between the body region and the surface of the semiconductor layer and extending between the sidewall of the first trench and the corresponding sidewall of the second trench.

Trench gate FET with self-aligned source contact

Methods of forming 3-D ICs with integrated passive devices (IPDs) include stacking separately prefabricated substrates coupled by through-substrate-vias (TSVs). An active device (AD) substrate has contacts on its upper portion. An isolator substrate is bonded to the AD substrate so that TSVs in the isolator substrate are coupled to the contacts on the AD substrate. An IPD substrate is bonded to the isolator substrate so that TSVs therein are coupled to an interconnect zone on the isolator substrate and/or TSVs therein. The IPDs of the IPD substrate are coupled by TSVs in the IPD and isolator substrates to devices in the AD substrate. The isolator substrate provides superior IPD to AD cross-talk attenuation while permitting each substrate to have small high aspect ratio TSVs, thus facilitating high circuit packing density and efficient manufacturing.

Low Q associated with passive components of monolithic integrated circuits (ICs) when operated at microwave frequencies can be avoided or mitigated using high resistivity (e.g., &#x2267;100 Ohm-cm) semiconductor substrates () and lower resistance inductors (') for the IC (). This eliminates significant in-substrate electromagnetic coupling losses from planar inductors () and interconnections (--&#x2033;) overlying the substrate (). The active transistor(s) (&#x2032;) are formed in the substrate () proximate the front face (). Planar capacitors (&#x2032;) are also formed over the front face () of the substrate (). Various terminals (------&#x2032;, etc.) of the transistor(s) (&#x2032;), capacitor(s) (&#x2032;) and inductor(s) (&#x2032;) are coupled to a ground plane () on the rear face () of the substrate () using through-substrate-vias (&#x2032;) to minimize parasitic resistance. Parasitic resistance associated with the planar inductors (&#x2032;) and heavy current carrying conductors (-&#x2032;) is minimized by placing them on the outer surface of the IC where they can be made substantially thicker and of lower resistance. The result is a monolithic microwave IC () previously unobtainable.

Monolithic microwave integrated circuit

3-D ICs () with integrated passive devices (IPDs) () having reduced cross-talk and high packing density are provided by stacking separately prefabricated substrates () coupled by through-substrate-vias (TSVs) (). An active device (AD) substrate () has contacts on its upper portion (). An isolator substrate () is bonded to the AD substrate () so that TSVs () in the isolator substrate () are coupled to the contacts () on the AD substrate (), and desirably has an interconnect zone () on its upper surface. An IPD substrate () is bonded to the isolator substrate () so that TSVs () therein are coupled to the interconnect zone () on the isolator substrate () and/or TSVs () therein. The IPDs () are formed on its upper surface and coupled by TSVs () in the IPD () and isolator () substrates to devices () in the AD substrate (). The isolator substrate () provides superior IPD () to AD () cross-talk attenuation while permitting each substrate () to have small high aspect ratio TSVs (), facilitating high circuit packing density and efficient manufacturing.

3-D circuits with integrated passive devices

Through substrate vias (TSVs) are provided after substantially all high temperature operations needed to form a device region of a first thickness proximate the front surface of a substrate wafer by: (i) from the front surface, forming comparatively shallow vias of a first aspect ratio containing first conductors extending preferably through the first thickness but not through the initial wafer thickness, (ii) removing material from the rear surface to form a modified wafer of smaller final thickness with a new rear surface, and (iii) forming from the new rear surface, much deeper vias of second aspect ratios beneath the device region with second conductors therein contacting the first conductors, thereby providing front-to-back interconnections without substantially impacting wafer robustness during manufacturing and device region area. Both aspect ratios are desirably about &#x2266;40, usefully &#x2266;10 and preferably &#x2266;5.

Through substrate VIAS

Through substrate vias for back-side electrical and thermal interconnections on very thin semiconductor wafers without loss of wafer mechanical strength during manufacturing are provided by: forming desired device regions with contacts on the front surface of an initially relatively thick wafer; etching via cavities partly through the wafer in the desired locations; filling the via cavities with a conductive material coupled to some device region contacts; mounting the wafer with its front side facing a support structure; thinning the wafer from the back side to expose internal ends of the conductive material filled vias; applying any desired back-side interconnect region coupled to the exposed ends of the filled vias; removing the support structure and separating the individual device or IC assemblies so as to be available for mounting on a further circuit board, tape or larger circuit.

Growing community of inventors

Phoenix, AZ, United States of America

Michael F Petras