The Boeing Company

Michael E Rorabaugh

Juris Verzemnieks

Darryl F Garrigus

James Patrick Irwin

Benjamin A Johnson

Jere S Meserole, Jr

Daniel E Hedges

Robert E Fisher

Eddie Kwon

Robert E Fischer

Erik W Dowell

Anthony Falcone

Charles W Newquist

Donald K Dabelstein

Stacey A Sullivan

Glenn A Hopper

A hydraulic joint is disclosed. The hydraulic joint includes a tube, a hydraulic fitting, and a tip seal. The hydraulic fitting may be positioned around the tube. The hydraulic fitting may include a first open end for receiving the tube. The tip seal may be configured to define an opening that allows for the passage of leaks. The tip seal may be positioned on the hydraulic fitting adjacent the open end and forming a mechanical barrier between the fitting and the tube.

Apparatus for preventing spark propagation

Disclosed is an adhesive system that allows for a strong adhesion of a member to a surface, while also allowing for easy removal of the member after a prolonged period of attachment. A releasing agent can be included in an adhesive layer of the adhesive system. A heating system, such as an induction heating system, can be used to heat the releasing agent to activate it to assist in removing the adhesive system.

Method and apparatus to assist with removing an adhesive system

An axially swaged fitting for use in permanently coupling tubes together. The swaged fitting may be useful in coupling metal hydraulic lines to one another in an airplane. According to one embodiment, the swaged fitting includes a sleeve with a hard metal surface and a swaging ring with a soft metal surface, such that during the swaging process the soft metal surface of the swaging ring is deformed.

Axially swaged fitting

Described herein is a novel method and apparatus for preventing spark propagation from a hydraulic joint to a surrounding medium, such as a fuel source. The hydraulic joint includes a fitting and a tube. A tip seal may be placed about the edge of the hydraulic fitting or a sleeve may be placed about the joint, each resulting in an independent mechanical barrier between the joint and surrounding medium, thereby preventing spark propagation to the surrounding medium.

A method for improving conductance on hydraulic fittings by incorporating a soft metal interlayer between the fitting and a hydraulic tube, wherein the soft metal interlayer is located in an area where the fitting engages the hydraulic tube upon swaging or installation under pressure.

Conductance on hydraulic fittings using a soft metal interlayer

A fibrous ceramic mat is molded from a slurry of ceramic fibers and/or ceramic micropartides and/or a metal. The mat is impregnated with a sol prior to drying. A catalyst for the sol is introduced into the mat to cause the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce the desired ceramic insulation that has preferably a consistent microstructure and a fully gelled sol-gel binder through its entire thickness. If we use a metal, it corrodes (i.e., oxidizes) or otherwise reacts to form a refractory binder that augments the sol and reduces the need to infuse sol incrementally to achieve strength. Using metal powder significantly reduces the cost of manufacture.

Ceramic insulation

Refractory fibrous ceramic insulation and process of making same

A coated ceramic has alumina as an amorphous residue from an alumina sol containing alumina powder or and, optionally, a high emittance powder. The alumina powder alters the rheology and wetting characteristics of the sol to aid in forming the residue and increases the alumina concentration (% solids) in the residue. The high emittance powder radiates heat out of the residue and away from the ceramic when the coated ceramic is heated, such as during orbital reentry.

Alumina-based protective coating for ceramic materials

Improved pin-reinforced sandwich structure ties the face sheets (typically on opposite sides of a foam core) together with a plurality of Z-pins that extend into each face sheet (through the core). The pins are arranged in a tetrahedral or hat section configuration in 2-dimensional or 3-dimensional arrangements to provide enhanced reinforcement, particularly in shear. We are able to improve the pulloff strength additionally by dimpling the core surrounding the pins to produce adhesive fillets along the pins.

Method for improving pulloff strength in pin-reinforced sandwich

Highly ordered Z-pin structures

A slurry is molded from ceramic fibers and/or microparticles to form a soft felt mat which is impregnated with a sol prior to drying the mat. A catalyst for the sol is caused to diffuse into the mat by exposing the mat to the catalyst and subjecting the mat to a soak time during which the catalyst diffuses into the mat and causes the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce ceramic insulation. Ceramic insulation having a consistent microstructure and a fully gelled sol-gel binder through its entire thickness is also provided.

Rigidized fibrous ceramic insulation

A fibrous ceramic mat is molded from a slurry of ceramic fibers and/or ceramic microparticles and/or a metal. The mat is impregnated with a sol prior to drying. A catalyst for the sol is introduced into the mat to cause the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce the desired ceramic insulation that has preferably a consistent microstructure and a fully gelled sol-gel binder through its entire thickness. When a metal is used, it corrodes (i.e., oxidizes) or otherwise reacts to form a refractory binder that augments the sol and reduces the need to infuse sol incrementally to achieve strength. Using metal powder significantly reduces the cost of manufacture.

Slurry for making ceramic insulation

A slurry is molded from ceramic fibers and/or microparticles to form a soft felt mat which is impregnated with a sol prior to drying the mat. A catalyst for the sol is caused to diffuse into the mat by exposing the mat to the catalyst and subjecting the mat to a soak time during which the catalyst diffuses into the mat and causes the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce ceramic insulation.

Slurry for making felted ceramic insulation

A slurry is molded from ceramic fibers and/or microparticles to form a soft felt mat which is impregnated with a sol prior to drying the mat. A catalyst for the sol is caused to diffuse into the mat by exposing the mat to the catalyst and subjecting the mat to a soak time during which the catalyst diffuses into the mat and causes the sol to gel. The sol-gel binder forms bonds so that the mat is dimensionally stabilized. The mat is dried to produce ceramic insulation, ceramic insulation having a consistent microstructure and a fully gelled sol-gel binder through its entire thickness.

Rigidized refractory fibrous ceramic insulation

Carbon-carbon grids for ion optics sets are thermomechanically stable under the extreme temperature changes that are experienced in ion thrusters. Screen, accelerator and decelerator grids are thermomechanically stable, lightweight, and resistant to erosion from ion sputtering and have extended lifetimes over conventional molybdenum grids.

Growing community of inventors

Seattle, WA, United States of America

Michael E Rorabaugh