Schlumberger Technology Corporation

Tesco Corporation

Smith International, Inc.

Tesco Corporation (us)

Michael E Moffitt

Erik Peter Eriksen

Tommy M Warren

Michael Brouse

A liner drilling system and method to at least partially drill a wellbore with a liner and cement the liner in place in the wellbore, in a single downhole trip. An example system includes a liner releasably coupled to a drill string. The drill string extends through an axial bore of the liner and a downhole end includes a bottomhole assembly and a drill bit that rotate to drill a portion of a wellbore. A liner annulus is formed between the drill string and the liner. An annulus isolator is coupled to the liner and isolates flow within the bore of the liner from flowing through at least a portion of a wellbore annulus between the liner and the wellbore. A diverter in the drill string is positioned uphole of the bottomhole assembly and establishes a cement flow path into the liner annulus.

One trip liner drilling and cementing

Present embodiments are directed to coupling a cementation assembly with a hung or set liner string in a well and moving the liner string during a cementation operation. Specifically, for example, a process in accordance with present techniques includes running a cementation assembly into a well on drill pipe and engaging, with a distal end of the cementation assembly, a liner top assembly of a liner string that is positioned downhole in the well, wherein the liner string was previously positioned downhole in the well without being cemented into the well. Further, the process includes latching the cementation assembly with the liner string such that movement of the cementation assembly is translated to the liner string, and flowing cement through the drill pipe and into the liner string while moving the cementation assembly and the liner string.

Liner cementation process and system

A system and method for locating a bottom hole assembly during liner drilling. The system and method employ a liner and a drill string. The liner may include a stop sub. The drill string may include a bottom hole assembly position indicator. In one or more embodiments, the bottom hole assembly position indicator is configured to engage the stop sub and arrest further advancement of the drill string.

Liner drilling bottom hole assembly locator system and method

A method of cementing a liner in a well includes mounting a valve assembly that is biased in a closed position to a running tool assembly. The running tool assembly has a stinger inserted through the valve assembly, retaining the valve assembly in an open position. The stinger has a cement retainer releasably mounted to it. After lowering the running tool assembly into engagement with the liner string into latching engagement with a lower portion of the liner string. Afterward, the operator lifts the stinger from the valve assembly, causing the valve assembly to move to the closed position. The valve assembly blocks upward flow of fluid from the well conduit through the valve assembly in the event of leakage of the cement retainer.

Apparatus and method for cementing liner

A liner top packer is configured to be secured in a liner string, such as in a liner drilling operation. The packer is actuated from within the liner or packer body. An actuator assembly includes an inner piston, an actuator housing, and an outer piston. A tubular setting tool is moved upwardly through the inner piston, and dogs on the setting tool allow for force to be applied to the inner piston, pressurizing fluid and forcing it to the outer piston to compress a pack off element. The actuator assembly is removed by upward force applied by a foot of the setting tool on the inner piston, the actuator housing, or any other component of the actuator assembly.

Liner top packer for liner drilling

A method of cementing a liner in a well includes mounting a valve assembly that is biased in a closed position to a running tool assembly. The running tool assembly has a stinger inserted through the valve assembly, retaining the valve assembly in an open position. The stinger has a cement retainer releasably mounted to it. After lowering the running tool assembly into engagement with the liner string, the operator pumps a cement slurry through the stinger and the valve assembly. The operator then pumps the cement retainer down the liner string into latching engagement with a lower portion of the liner string. Afterward, the operator lifts the stinger from the valve assembly, causing the valve assembly to move to the closed position. The valve assembly blocks upward flow of fluid from the well conduit through the valve assembly in the event of leakage of the cement retainer.

A liner drilling system employs a bottom hole assembly that may be retrieved before reaching the total liner depth. The system includes an outer string made up of a liner and a profile nipple. An inner string including a running tool, drill pipe, and a drill lock tool are lowered into the outer string and rotationally and axially locked to the outer string. Drilling may be performed by rotating the inner string, which also rotates the outer string. The operator may retrieve the inner string by pulling the inner string and the liner upward until the upper end of the liner is located at the drilling rig floor. While supporting the liner at the drilling rig floor, the operator retrieves the inner string, then re-runs it back into the outer string.

Liner drilling system and method of liner drilling with retrievable bottom hole assembly

A bottom hole assembly in a casing-while-drilling operation is retrieved by reducing the density of the fluid in the casing string above the bottom hole assembly, creating an upward force on the bottom hole assembly. As the bottom hole assembly moves upward in the casing string, fluid is pumped into the upper end of the annulus and displaced fluid flows out of the upper end of the casing string. The flow rate of the fluid flowing into the upper end of the annulus and the flow rate of the displaced fluid flowing out of the casing string are monitored and compared.

Monitoring flow rates while retrieving bottom hole assembly during casing while drilling operations

A casing-while-drilling bottom hole assembly is releasably connected with a casing string. A retrieval tool is run into the casing string and latched to the bottom hole assembly. Slips are mounted to the retrieval tool, the slips being retracted during running in. Differential pressure moves the retrieval tool and bottom hole assembly upward, and the slips engage the casing string to prevent downward movement if the pressure differential drops too low. A flow passage extends through the retrieval tool and the bottom hole assembly. A check valve in the retrieval tool allows downward flow through the flow passage but prevents upward flow, so that fluid may be circulated through the retrieval tool and bottom hole assembly while suspended with the slips.

Retrieval tool with slips for retrieving bottom hole assembly during casing while drilling operations

During casing-while-drilling, drilling fluid is pumped through a conduit leading to a flow passage a casing string gripper and down the casing string. A bottom hole assembly is mounted at a lower end of the casing string for drilling a wellbore. The bottom hole assembly is retrieved by mounting a circulation sub to the casing string below the casing string gripper, the circulation sub having a lateral outlet. A return flow line is connected from the outlet to the circulation system. The operator flows fluid downward in an annulus of the casing string and back up the casing string, causing the bottom hole assembly to move upward. The fluid flowing back up the casing string is diverted through the outlet in the circulation sub to the circulation system without passing through the flow passage in the casing string gripper.

Circulation system for retrieval of bottom hole assembly during casing while drilling operations

A bottom hole assembly in a casing-while-drilling operation is retrieved by displacing the fluid in the casing string with a less dense fluid than the fluid in the annulus. The bottom hole assembly moves upward in the casing string in response to an upward force due to the different densities of fluid in the casing string and in the annulus. Displaced fluid flows out of the casing string and through a restrictive orifice of a choke. The flow area of the orifice is varied as the bottom hole assembly moves upward to control the rate at which the bottom hole assembly moves upward.

Controlling backflow pressure during retrieval of bottom hole assembly

A bottom hole assembly in a casing-while-drilling operation is retrieved attaching a wireline to the bottom hole assembly. The density of the fluid in the casing string is lightened to a lesser density than the fluid in the annulus, thereby creating a pressure differential between fluid above the bottom hole assembly and fluid below the bottom hole assembly to exert an upward force on the bottom hole assembly. The operator pulls upward on the wireline to assist the upward force in moving the bottom hole assembly up the casing string.

Retrieval of bottom hole assembly during casing while drilling operations

A bottom hole assembly is retrieved through a casing string by lightening the density of the drilling fluid in the casing string above the bottom hole assembly to a lesser density than the drilling fluid in the casing string annulus. The bottom hole assembly moves upward in the casing string in response to an upward force created by the different densities of fluid. While moving upward, less dense fluid being displaced by the upward movement of the bottom hole assembly flows from the casing string. When the bottom hole assembly stops moving upward, slips suspended it at that intermediate point in the casing string. The operator now lightens the density of the drilling fluid in the casing string below the bottom hole assembly, again creating an upward force on the bottom hole assembly that causes the bottom hole assembly to move upward in the casing string.

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Houston, TX, United States of America

Michael E Moffitt