Day International, Inc.

Michael E McLean

Douglas C Neckers

Brett Scherrman

Edward P Dzierzynski

Peter Serguievski

Dennis R Wolters

Melvin D Pinkston

Philip K Loyer

Robert Stephen Erbstein

William Krebs Goss

Robert L Andrew

Thomas Gerald Ferguson

William Haul Haddock

Allen T Shannon

Phillip K Loyer

Michael Kockentiedt

Will Goss

Sylvain L Ndebi

Arthur H Rogrove

Allen Bohnstadt

Leif Frederick Reslow

Dawn Kopecky

Lief Frederick Reslow

Ray Brooks

Dieter Schulze-Baing

Robert Andrew

Arthur H Rogove

A printing plate assembly for use in flexographic printing application is provided which includes an integral carrier layer, one or more cushion layers, and one or more photopolymer layers. The photopolymer layer(s) in the integral assembly are provided with relief images using digital imaging photopolymerization, which eliminates the need for a back exposure step and provides a precise relief depth for the plate.

Flexographic printing plate assembly

A method of making a photopolymer sleeve blank for use in flexographic printing is provided which includes providing a base sleeve, applying a cushion layer over the base sleeve, applying an optional barrier layer over the cushion layer, and applying a photopolymer layer over the barrier or cushion layer. The method provides a sleeve blank having an integral cushion layer and eliminates the need for a back exposure step.

Method of making a photopolymer sleeve blank having an integral cushion layer for flexographic printing

A liquid transfer article is provided including a support assembly and an imaged surface formed directly on the surface of the support assembly by digital photopolymerization. The support assembly is in the form of a polymeric base, and the liquid transfer article is formed by providing a liquid photopolymer on the surface of the base and then irradiating the polymer with a light source to form the image. The liquid transfer article is reimagable and may be used in gravure printing processes, as well as other printing applications.

Liquid transfer articles and method for producing the same using digital imaging photopolymerization

A variable cut-off offset press system and method of operation which utilizes a continuous image transfer belt is provided. The offset printing system comprises at least two plate cylinders adapted to have thereon respective printing sleeves. Each of the printing sleeves is adapted to receive colored ink from a respective ink source. An optional coating source may be provided to fully or partially coat the image transfer belt before inking. The system further comprises at least a impression cylinder, wherein the image transfer belt is positioned to contact each of the printing sleeves at respective nips formed between respective ones of the plate cylinders and the at least one impression cylinder. An image belt cleaning station adapted to remove residual ink or coating from the surface of the image transfer belt after image transfer of a multicolored image from the image transfer belt to a substrate is also provided.

Variable cut-off offset press system and method of operation

A printing blanket sleeve is provided having two separable sections including a carcass sleeve and a face sleeve. The face sleeve is mounted over the carcass sleeve such that, when the printing blanket sleeve is installed on a blanket cylinder, the carcass sleeve and the face sleeve form an integral unit in use. The printing blanket sleeve is provided in separable sections so that the printing surface may be replaced in a manner wherein the carcass sleeve, including preferably at least some portion of the inner layers, can be reused with new printing surfaces. Further, the printing blanket sleeve is arranged such that the user of the printing blanket sleeve can change the printing surface of the printing blanket sleeve on-site so that there is no longer a need to discard the entire printing blanket sleeve, or alternatively send the printing blanket sleeve back to the manufacturer to be reconditioned.

Printing blanket sleeve with replaceable printing surface

A process and system for making an image replication element from a photosensitive printing element by digital photopolymerization are provided. The process includes forming a desired printing image on a photopolymer layer by digital light processing without the use of either a mask layer or a laser.

Image replication element and method and system for producing the same

A gapless printing system includes a cylinder assembly and a printing sleeve. The cylinder assembly includes a compressible layer located between an inner shell and an outer shell. A support carrier is coupled to the inner shell about each of the first and second end portions and is adapted such that the cylinder assembly is mountable in a printing press. A printing sleeve is removably attachable to the cylinder assembly by installing the printing sleeve over the outer shell such that when the printing sleeve is mounted on the cylinder assembly, lateral and rotational motion of the printing sleeve with respect to the cylinder assembly is prevented.

Gapless compressible cylinder assembly

A printing plate is provided including a support assembly and a relief imaged surface formed directly on the surface of the support assembly by digital photopolymerization. The support assembly may be in the form of a cylindrical sleeve or a flat polymeric base. The printing plate is formed by providing a liquid photopolymer on the surface of the support assembly and irradiating the polymer with a source of actinic to form the relief image. The printing plate is reimagable and may be used in flexographic printing processes as well as other printing applications.

Printing plate and method of making using digital imaging photopolymerization

A flexible image transfer blanket is provided which has a non-extensible backing which is easy to mount onto conventional blanket cylinders, which requires no packing (but which can be used with packing), which does not need to be retensioned during operation, and which prints to the gap better than conventional fabric-reinforced blankets. The image transfer blanket is adapted to be mounted onto a blanket cylinder and includes first and second ends, with at least one of the first and second ends being adapted to be inserted into an axially-extending gap in the blanket cylinder. The blanket includes a image transfer surface layer, at least one woven fabric ply, and a non-extensible base layer. The at least one woven fabric ply includes both warp and weft fibers, with the weft fibers being oriented so that when the blanket is mounted on the blanket cylinder the weft fibers extend circumferentially about the blanket cylinder.

Flexible image transfer blanket having non-extensible backing

An endless belt for use in digital imaging systems is provided having edge to edge uniform flatness, and precise circumferential and edge to edge thickness. The layers comprising the belt may be tailored as desired for use in either image recording, image transfer or sheet transport operations. In one embodiment, the belt includes an elastomeric base layer, an elastomer-impregnated spun cord layer, a woven or non-woven fabric layer, and an elastomeric surface ply. The belt is preferably manufactured by building the layers on a workpiece and then curing the layers.

Endless belt for use in digital imaging systems

A continuous image transfer belt which is useable in a variable image size offset press system and which is adapted to permit the press to print a variety of different sized printed matter is provided. The image transfer belt includes at least one base ply, at least one layer of a compressible material over the base ply, and a surface ply over the layer of compressible material Preferably, the belt is continuous. The belt is used in an offset printing system having the capability to print variable-sized images. The system includes a source of ink; at least one plate cylinder and a replaceable sleeve for the plate cylinder, and a printing plate which is adapted to receive ink from the ink source. The system also includes at least one blanket cylinder; the image transfer belt positioned to contact the printing plate in a nip formed between the plate and blanket cylinders; an image transfer belt tensioning system to register the image transfer belt to the blanket cylinder position in the area of desired image transfer; and an image belt cleaning station adapted to remove residual ink from the surface of the belt.

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Etowah, NC, United States of America

Michael E McLean