The Celotex Corporation

Jim Walter Resources, Inc.

Sloss Industries Corporation

Jim Walter Research Corp.

Michael E Londrigan

Kenneth G Trout

Michael J Skowronski

Scott C Snider

Gregory W Lynn

Judy Ann Godbey

John S Canaday

Closed cell, rigid polymer foams are prepared by (a) continuously conveying a carrier along a production line, (b) supplying on the carrier a foam-forming mixture comprising a polyisocyanate, a catalyst, a hydrogen-containing blowing agent or a mixture of the hydrogen-containing blowing agent and at least one co-blowing agent, and an isocyanate-reactive component comprising (i) a high acid polyester polyol having an acid number greater than 1, or (ii) a mixture of the high acid polyester polyol and at least one other isocyanate-reactive compound, (c) passing the carrier and mixture between two constricting members forming therebetween a metering gap, and (d) allowing the mixture after passing through the gap to freely expand to form a plastic foam, wherein the acid number and amount of the high acid polyester polyol in the mixture are sufficiently high to result in a superior resistance to cold temperature shrinkage.

Method for producing foams from high acid polyester polyols

Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the mole ratio of carboxylate metal salt: tertiary amine is a value less than about 2:1, and the total moles of quaternary ammonium carboxylate salt are less than the combined moles of the carboxylate metal salt and the tertiary amine.

Catalyst for polyisocyanurate foams made with alternative blowing agents

A closed cell, rigid polyisocyanurate foam which comprises the reaction product of a polyisocyanate and a polyol in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent, and (b) a siloxane oxyalkylene copolymer (i) having a molecular weight below about 7500 and an oxyalkylene portion containing greater than 60 weight percent of oxyethylene units and (ii) being prepared by the reaction of an organohydrogensiloxane with a polyoxyalkylene in an essentially solventless system or in the presence of a high boiling point polar polyol.

Surfactant for polyisocyanurate foams made with alternative blowing

Rigid, closed cell polyisocyanurate foams are prepared by reacting together a polyisocyanate and a polyester polyol or a mixture of a polyester polyol and at least one other isocyanate-reactive compound in the presence of (a) a hydrogen-containing blowing agent or a mixture of a hydrogen-containing blowing agent and at least one co-blowing agent and (b) a catalyst mixture comprising (i) a carboxylate salt of an alkali metal or an alkaline earth metal or mixtures thereof, (ii) a tertiary amine, and (iii) a quaternary ammonium carboxylate salt, wherein the equivalent ratio of carboxylate metal salt: tertiary amine is a value less than about 3:1, and the quaternary ammonium carboxylate salt is present in an amount which enhances the char structure of polyisocyanurate foams made with the catalyst mixture and subjected to flammability char tests.

An isocyanate-terminated quasi-prepolymer is prepared by reacting an organic polyisocyanate and a polyester polyol which comprises the reaction product of a polycarboxylic acid component and ethylene glycol or a mixture of ethylene glycol and at least one other glycol. The use of the quasi-prepolymer in the preparation of rigid cellular polymers, especially polyisocyanurate foams, enhances the thermal insulating properties of the foams, and helps to reduce their cost and blowing agent usage.

Manufacture of polyisocyanate prepolymers using ethylene glycol and

Rigid cellular polymers are made by reacting an isocyanate-terminated quasi-prepolymer with a polyol component comprising a polyester polyol having a free glycol content of less than about 7 percent by weight of the polyester polyol in the presence of a blowing agent. The combined use of the quasi-prepolymer and the polyester polyol enhances the thermal insulating properties of the foams.

Rigid foam with improved 'k' factor by reacting a polyisocyanate

A storage-stable premix composition for use in a foam-forming reaction with an organic polyisocyanate in the manufacture of a polyurethane or polyisocyanurate foam comprising

Stabilizer-containing polyol compositions for polyurethane and

A polyester polyol suitable for use in a foam-forming reaction with an organic polyisocyanate in the manufacture of a polyurethane or polyisocyanurate foam, the polyester polyol being the reaction product of polycarboxylic acid and polyol components, wherein the polyol component solely or partially comprises an oxyalkylated polyol selected from the group consisting of

Polyester polyols modified by polyols having 1 degree and 2 degree OH

A polyester polyol suitable for use in a foam-forming reaction with an organic polyisocyanate in the manufacture of a polyurethane or polyisocyanurate foam, the polyester polyol being the reaction product of polycarboxylic acid and polyol components, wherein the polyol component comprises

Polyester polyols modified by low molecular weight glycols and cellular

A polyester polyol mixture is prepared by reacting a polycarboxylic acid component-containing polyol with a terephthalic acid residue, wherein the polycarboxylic acid component has ring units with two ##STR1## groups on adjacent or alternate ring positions, the ring unit content of the polycarboxylic acid component being sufficient for viscosity reduction of the polyester polyol mixture. The polyester polyol mixture is useful in the preparation of cellular foam materials, particularly polyisocyanurate and polyurethane foams, and laminates thereof.

Reaction products of terephthalic acid residues and polycarboxylic

Polyoxyalkylene surfactants for cellular foams can be prepared by reacting under free radical polymerization conditions (1) an unsaturated polyoxyalkylene adduct and (2) an esterified unsaturated dibasic acid ingredient, wherein unsaturated diester ingredient (2) either completely or partially comprises a fumarate diester.

Growing community of inventors

Clearwater, FL, United States of America

Michael E Londrigan