General Electric Company

Other

Ge Infrastructure Technology, LLC

General Electric Technology Gmbh

Michael Douglas Arnett

Jon Conrad Schaeffer

Yan Cui

Brian Lee Tollison

Matthew Joseph Laylock

Arthur Samuel Peck

Ganjiang Feng

Daniel Anthony Nowak

Srikanth Chandrudu Kottilingam

Paul Stephen DiMascio

Rebecca Evelyn Hefner

Pazhayannur Ramanathan Subramanian

Steven Robert Hayashi

David A Williams

Maxim Konter

Stanley Frank Simpson

Brad Wilson Vantassel

Jeffrey Michael Breznak

John Charles Intile

Junyoung Park

Shenyan Huang

Akane Suzuki

Thomas Michael Moors

Shan Liu

Ethan Conrad Schaeffer

Martin Mathew Morra

Christopher Dean Higgins

Qi Zhao

Carlos Alberto Collado

Christopher Raymond Hanslits

Emilio Fernandez

Martin Matthew Morra

Mark Roger Brown

Chen Shen

Patrick Mohr

Brian Victor Moore

Gitahi Charles Mukira

Matthew Laylock

Daniel Tribeni Persaud

David Williams

Mark R Brown

A method includes positioning a braze material along a defect of a component of a turbine system, positioning a cover over the braze material, and focusing a heat source on the cover to melt the braze material along the defect.

Weld-brazing techniques

A composition includes, by weight percent: Cobalt (Co) between about 4.5 and about 7.0; Chromium (Cr) between about 10.2 and about 11.5; Molybdenum (Mo) between about 0.5 and about 2.5; Tungsten (W) between about 4.0 and about 5.5; Rhenium (Re) between about 0 and about 1.2; Aluminum (Al) between about 6.2 and about 6.8; Tantalum (Ta) between about 4.5 and about 6.0; Titanium (Ti) between about 0 and about 0.5; Hafnium (Hf) between about 0 and about 0.5; Carbon (C) between about 0 and about 0.2; Boron (B) between about 0 and about 0.02; and the balance Nickel (Ni), and other incidental impurities.

Nickel-based superalloy

Compositions, and articles and methods for forming articles which include said compositions, are disclosed. The compositions include, by weight percent, about 13.7% to about 14.3% chromium (Cr), about 9.0% to about 9.9% cobalt (Co), about 4.0% to about 5.25% aluminum (Al), about 0.5% to about 3.0% titanium (Ti), about 4.5% to about 5.0% tungsten (W), about 1.4% to about 1.7% molybdenum (Mo), about 3.25% to about 3.75% niobium (Nb), about 0.08% to about 0.12% carbon (C), about 0.005% to about 0.04% zirconium (Zr), about 0.010% to about 0.014% boron (B), and balance nickel (Ni) and incidental impurities.

Compositions, articles and methods for forming the same

A method for repairing a part and the resulting is disclosed. The method includes positioning a plug having an inner braze element coupled thereto into a cavity defined by an internal surface of a component. The cavity has a circular cross-section at the external surface of the component. The plug completely fills the circular cross-section and the inner braze element is within the cavity. A braze paste is positioned at least partially around the plug at the external surface. The component is positioned such that the inner braze element is above the plug. The component is subjected to a thermal cycle to melt the inner braze element around the plug, completely sealing the cavity by forming a metallurgical bond with the plug and the internal surface of the component. During the thermal cycle the braze paste is melted to form a metallurgical bond with the plug and external surface.

Superalloy part and method of processing

A system includes a gas turbine component having a recessed portion with a recessed surface in a hard-to-weld (HTW) material. The system includes a plate disposed over the recessed portion. The plate has an easy-to-weld (ETW) material. The plate has an outer surface and an inner surface, and the inner surface faces the recessed portion. The system includes a braze material disposed within the recessed portion between the recessed surface and the inner surface of the plate. The braze material is configured to bond the recessed surface of the recessed portion with the inner surface of the plate when the braze material is heated to a brazing temperature. The system includes a filler material disposed on the outer surface of the plate disposed over the recessed portion. Application of the filler material to the outer surface of the plate is configured to heat the braze material to the brazing temperature.

A composition includes the constituents, in approximate weight percentages: Chromium 15-17; Silicon 2.5-3.5; Cobalt 6.0-8.0; Aluminum 1.0-2.0; Tantalum 1.5-2.5; Boron 1.5-2.5; Yttrium 0.015-0.025; Nickel balance; and incidental impurities.

Braze composition and process of using

A nickel-based superalloy composition including by weight percent: Cobalt 7.5; Chromium 9.75; Aluminum 5.45; Titanium 1.0; Niobium 3.5; Tungsten 6.0; Molybdenum 1.5; Carbon 0.08; Hafnium 0.15; Boron 0.01; and Nickel 65.0; and incidental impurities.

Nickel-based superalloys

A closure element for an internal passage in a component, and a related method and turbine blade or nozzle are disclosed. The closure element includes a spherical body made of a first superalloy, and a plurality of extensions extending from a surface of the spherical body. The plurality of extensions made of the same, similar or different material other than the first superalloy. Subjecting the component to at least one thermal cycle causes a braze material to form a metallurgical bond with the spherical body, the plurality of extensions and the passage wall to seal the internal passage.

Closure element with extensions for internal passage of component

Embodiments of the disclosure provide a system including: an enclosure having an interior sized to enclose and the workpiece and form a vacuum and pressurized atmosphere within the interior. A plurality of thermal applicators may be in thermal communication with first and second portions of the interior. First and second thermal applicators may independently heat and cool the first and second portions of the interior. The first thermal applicator may apply a first thermal treatment to a first portion of the workpiece in the first portion of the interior. A second thermal applicator may apply a second thermal treatment to a second portion of the workpiece in the second portion of the interior independently of the first thermal treatment.

System and method to apply multiple thermal treatments to workpiece and related turbomachine components

Embodiments of the disclosure provide a turbomachine component, including: a base portion configured for mounting on a rotor; an airfoil portion having a first end coupled to the base portion, and a second end opposite the first end. A creep resistance of the airfoil portion is greater than the base portion, and a fracture toughness of the airfoil portion is less than the base portion. A tip portion may be coupled to the second end of the airfoil portion. A creep resistance of the tip portion is less than the airfoil portion and greater than the base portion. A fracture toughness of the tip portion is less than the base portion and greater than the airfoil portion.

In a non-limiting example, an article having a body including a nickel-based superalloy is provided. The nickel-based superalloy has a microstructure that includes a gamma phase matrix and a gamma prime phase including a plurality of rafting-resistant gamma prime particles dispersed in the gamma phase matrix. The plurality of the rafting-resistant gamma prime particles has an average particle perimeter of about 3 microns to about 15 microns, an average aspect ratio of about 1.2 to about 3, and where the microstructure of the nickel-based superalloy is substantially uniform throughout the body.

Nickel-based superalloy with microstructure including rafting-resistant gamma prime phase and article prepared therefrom

A cast nickel-base superalloy that includes iron added substitutionally for nickel. The cast nickel-base superalloy comprises, in weight percent about 1-6% iron, about 7.5-19.1% cobalt, about 7-22.5% chromium, about 1.2-6.2% aluminum, optionally up to about 5% titanium, optionally up to about 6.5% tantalum, optionally up to about 1% Nb, about 2-6% W, optionally up to about 3% Re, optionally up to about 4% Mo, about 0.05-0.18% C, optionally up to about 0.15% Hf, about 0.004-0.015 B, optionally up to about 0.1% Zr, and the balance Ni and incidental impurities. The superalloy is characterized by a &#x3b3;' solvus temperature that is within 5% of the &#x3b3;&#x2032; solvus temperature of the superalloy that does not include 1-6% Fe and a mole fraction of &#x3b3;&#x2032; that is within 15% of the mole fraction of the superalloy that does not include 1-6% Fe.

Cast nickel-base superalloy including iron

A composition of matter includes from about 16 to about 20 wt % chromium, greater than 6 to about 10 wt % aluminum, from about 2 to about 10 wt % iron, less than about 0.04 wt % yttrium, less than about 12 wt % cobalt, less than about 1.0 wt % manganese, less than about 1.0 wt % molybdenum, less than about 1.0 wt % silicon, less than about 0.25 wt % carbon, about 0.03 wt % boron, less than about 1.0 wt % tungsten, less than about 1.0 wt % tantalum, about 0.5 wt % titanium, about 0.5 wt % hafnium, about 0.5 wt % rhenium, about 0.4 wt % lanthanide elements, and the balance being nickel and incidental impurities. This nickel-based superalloy composition may be used in superalloy articles, such as a blade, nozzle, a shroud, a splash plate, a squealer tip of the blade, and a combustor of a gas turbine engine.

Nickel-based superalloy and articles

A cast nickel-base superalloy that includes iron added substitutionally for nickel. The cast nickel base superalloy comprises, in weight percent about 1-6% iron, about 7.5-19.1% cobalt, about 7-22.5% chromium, about 1.2-6.2% aluminum, optionally up to about 5% titanium, optionally up to about 6.5% tantalum, optionally up to about 1% Nb, about 2-6% W, optionally up to about 3% Re, optionally up to about 4% Mo, about 0.05-0.18% C, optionally up to about 0.15% Hf, about 0.004-0.015 B, optionally up to about 0.1% Zr, and the balance Ni and incidental impurities. The superalloy is characterized by a &#x3b3;' solvus temperature that is within 5% of the &#x3b3;&#x2032; solvus temperature of the superalloy that does not include 1-6% Fe and a mole fraction of &#x3b3;&#x2032; that is within 15% of the mole fraction of the superalloy that does not include 1-6% Fe.

Cast nickel-base alloys including iron

A modified alloy is disclosed including a base alloy composition and an additive gamma prime antioxidant. The base alloy composition includes a concentration of a gamma prime antioxidant less than an effective concentration of the gamma prime antioxidant. The additive gamma prime antioxidant is intermixed with the base alloy composition to form the modified alloy, preferentially segregating to a gamma prime phase of the modified alloy and increasing the concentration of the gamma prime antioxidant to be at least the effective concentration of the gamma prime antioxidant. The effective concentration imparts reduced oxidation susceptibility of the gamma prime phase. An article is disclosed including the modified alloy. A coated article is disclosed including a coating disposed on a surface of an article having the base alloy composition. The coated article includes a reduced stress accelerated gamma prime oxidation static crack growth susceptibility in comparison with the base alloy composition.

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Simpsonville, SC, United States of America

Michael Douglas Arnett