Kelsey-hayes Company

Michael D Warner

John S Frait

David T Ayers, Jr

Frederick O Schipp

Secondary circuit board which carries an acceleration sensor is mounted upon a primary circuit board in an anti-lock brake system control unit. The secondary circuit board is mounted at an angle to the primary circuit board and the acceleration sensor is mounted at an angle relative to the secondary circuit board to align a sensing element contained in the acceleration sensor perpendicular to a direction of vehicle travel.

Vehicle brake control assembly with an integral vehicle motion sensor

Mounting structure for an acceleration sensor

The present invention relates to a self-contained electric brake controller for energizing electrically operated brakes in a towed vehicle in response to a demand by a driver in a towing vehicle. The controller includes a unique deceleration sensing unit for generating a signal proportional to the magnitude of deceleration of the towing vehicle. The deceleration sensing unit includes an outer housing adapted to be secured relative to the towing vehicle, and a pendulum mounted on an axis for pivotal movement relative to the housing. The pendulum is movable in one direction from a resting position to a predetermined extended position when the vehicle is subjected to a predetermined magnitude of deceleration. The pendulum includes a magnet spaced from the pivot axis of the pendulum. A detector such as a Hall Effect device is carried by the housing and is responsive to the magnetic field produced by the pendulum magnet for generating a position signal representing the predetermined extended position of the pendulum. This position signal corresponds to the predetermined magnitude of deceleration of the vehicle. The deceleration sensing unit includes a second magnet carried by the housing and spaced from the pendulum for producing a magnetic field which, as the pendulum swings to its extended position, opposes the magnetic field of the pendulum magnet to produce a restoring force to resist further forward movement of the pendulum. The deceleration sensing unit also includes a damping element constructed of a ferromagnetic material spaced from the pendulum magnet for damping undesirable movement of the pendulum. Also, the circuit responsive to the deceleration signal includes several unique features.

Deceleration sensor for an electric brake controller

An electric brake control circuit is responsive to an activation signal and a vehicle deceleration signal for generating a brake control signal representing a predetermined amount of braking. A comparator compares the voltage level of the brake control signal with the voltage level of a sawtooth waveform to produce a pluse width modulated signal having a duty cycle corresponding to the predetermined amount of braking. This pulse width modulated signal is supplied to an output driver for generating a brake driving signal to energize the brakes. The activation signal is generated at the voltage level of the vehicle power supply when the driver actuates the vehicle stop light switch. The circuit is responsive to the activation signal for disabling the output driver when the voltage level of the activation signal is below a predetermined level. The circuit also senses the current load on the brake driving signal to protect the output driver in the event of a full or partial short circuit condition. As the sensed current load progressively exceeds a predetermined level, the circuit progressively increases the average voltage level of the sawtooth waveform, thus causing the comparator to reduce the duty cycle of the pulse width modulated signal.

Growing community of inventors

Brooklyn, MI, United States of America

Michael D Warner