The Babcock & Wilcox Company

Michael D McAninch

Patrick M Ryan

David P Edmonds

Richard L Holbrook

Dale F LaCount

Thomas Edward Doyle

Gregory D Malone

Chester M Kawashige

James Scala

John M Crapuchettes

A method of constructing a nozzle having cooling channels comprises a shell and a liner which are formed into a body of revolution having an axis of revolution. Helical welds are formed to hold the liner and shell to each other with a channel position being defined between each pair of helical welds. Pressurized fluid which may be a gas or a liquid, is introduced between the weld pairs to outwardly bulge the material of at least one of the liner and shell to define the channels.

Bulge formed cooling channels with a variable lead helix on a hollow

An apparatus for building an axially symmetrical workpiece of desired geometry by deposit welding which uses a welding head 18 for depositing molten weld material 14 and a rotatable, reusable preform 10 which translates with the welding head 18. The reusable preform 10 is provided with means for varying its shape 22 to minimize the weight of the preform 10. The rotatable, reusable preform 10 forms, supports and cools the deposited molten weld material puddle 14 while the weld material is solidifying thereby eliminating the need for a conventional consumable preform.

Modified rotating reusable preform

A method and apparatus for building a workpiece of a desired geometry by deposit welding with a reusable preform. The reusable preform forms, supports, and cools the deposited molten weld material puddle while the weld material is solidifying thereby eliminating the need for a conventional preform. The reusable preform may be mobile or stationary in any shape, e.g., a block, a cylinder, or a belt. It is manufactured from either a combination of or exclusively of, a ceramic material or a material with high thermal conductivity.

Method and apparatus for building a workpiece by deposit welding

A method and apparatus for building an axially symmetrical workpiece of desired geometry by deposit welding which uses a translatable welding head for depositing molten weld material and a rotatable, reusable shoe which translates with the welding head. The rotatable, reusable shoe forms, supports and cools the deposited molten weld material puddle while the weld material is solidifying thereby eliminating the need for a conventional preform.

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Alliance, OH, United States of America

Michael D McAninch