Coburn Optical Industries, Inc.

Michael D James

Fritz R Kruis

Merritt S Cook

Todd R Strope

A tool for polishing/fining an ophthalmic lens has a housing with an interior open at the ends thereof. Resiliently elastic diaphragms with central spherical work surfaces extend across the ends of the housing. A cluster of rods extends longitudinally in sliding abutment within the housing from one diaphragm work surface to the other. A cap has a rim which fixes the exterior perimeter of the first diaphragm against the top of the housing. The cap defines a pneumatic chamber longitudinally aligned between the exterior surface of the first diaphragm and the interior wall of the cap. A passage through the cap wall admits air under pressure into the chamber. A ring fixes the exterior perimeter of the other diaphragm against the bottom of the housing. Preferably the cap and ring thread onto the housing with the diaphragms therebetween. Pneumatic distortion of one diaphragm is transmitted by longitudinal displacement of individual ones of the cluster of rods to the interior surface of the other diaphragm. This causes the other diaphragm to dynamically comply to the surface of a lens as the other diaphragm and the lens are relatively laterally displaced. Most preferably, the interior opening of the housing will be polygonal and extend through a spherical indention on one end of the housing and a spherical protrusion on the other end of the housing to provide maximum longitudinal control of rod displacement. An hexagonal opening and rod cluster has been found to work very satisfactorily.

Pneumatically assisted unidirectional arcuate diaphragm conformal tool

A conformal tool for fining/polishing ophthalmic lenses has a rigid base, a substantially air impervious elastic membrane and a bladder conformable to a surface of the lens to be fined/polished. The perimeters of the base, the membrane and the bladder are contiguously clamped to provide a pneumatically discrete chamber between the base and the membrane and a chamber containing conformable filler such as sand between the membrane and the bladder. The pneumatically discrete and filler containing chambers together have a substantially fixed volume. The clamping provides a passage into the pneumatically discrete chamber so that air under pressure, when admitted into the pneumatically discrete chamber, stretches the membrane to increase the pneumatically discrete chamber volume and decrease the filler containing chamber volume. As air pressure is increased, the air separates the membrane from the base to build an air cushion therebetween as the conformable filler chamber volume decreases.

Pneumatically assisted conformal tool for an ophthalmic lens

A tool for polishing/fining an ophthalmic lens has a housing with an interior open at planar ends thereof. A cluster of rods is longitudinally aligned in sliding abutment within the housing, each rod of the cluster extending from one planar end of the housing to the other. One resiliently elastic diaphragm extends across one planar end and another resiliently elastic diaphragm extends across the other planar end. A cap has a rim which fixes the exterior perimeter of the first diaphragm against the top of the housing. The cap defines a pneumatic chamber longitudinally aligned between the exterior surface of the first diaphragm and the interior wall of the cap. A passage through the cap wall admits air under pressure into the chamber. A ring fixes the exterior perimeter of the other diaphragm against the bottom of the housing. Screws secure the cap and ring to the housing with the diaphragms therebetween. Pneumatic distortion of one diaphragm is transmitted by longitudinal displacement of individual ones of the cluster of rods to the interior surface of the other diaphragm. This causes the other diaphragm to dynamically comply to the surface of a lens as the other diaphragm and the lens are relatively laterally displaced.

Pneumatically assisted unidirectional conformal tool

A machine and process for making an ultraviolet cured block for an ophthalmic lens are provided in which a lens is placed at an input port to the machine by an operator. Data related to the lens is fed to or stored in the machine from either a keyboard or a data base. The lens is then collected from the input port for processing and transported, preferably by means of pneumatics, to a block molding point within the confines of the machine. A special adhesive is administered to the surface of a mold unit and the mold unit is then positioned to receive the lens. Pressure is applied to squeeze the lens against the adhesive and the mold. After molding the adhesive onto the lens, the lens and mold are transported via servo slide to a UV station where curing takes place from above the lens. After preliminary curing, the lens and mold unit are taken to a removal station and the lens, together with the adhesive cured to its front surface, is removed from the mold unit, again preferably by means of pneumatics. The separated blocked lens is then transported to a second curing station where it is cured by UV from the underside before being released to the operator. In the final stage of the cycle, a daubing unit is used to apply a releasing agent to the surface of the mold in preparation for the next cycle.

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Ft. Gibson, OK, United States of America

Michael D James