Toyota Motor Engineering & Manufacturing North America, Inc.

W. R. Grace Co.-conn.

Toyota Motor Corporation

Michael D Amiridis

Shinichi Matsumoto

Hirohito Hirata

Richard Franklin Wormsbecher

Michael Scott Ziebarth

Paul Timothy Fanson

Christopher T Williams

Robert H Harding

David S Deutsch

Attilio Siani

There is disclosed a process for producing a catalyst. The process includes the steps of: a) combining a dendrimer polymer and metal salt in solution forming a metal ion complex; b) exposing the metal ion complex to a reducing environment forming a dendrimer metal nanocomposite; c) depositing the dendrimer metal nanocomposite onto a catalyst support material; d) removing a solvent from the dendrimer metal nanocomposite forming metal clusters; and e) removing the dendrimer polymer forming a catalyst. Additionally, there is disclosed a catalyst having a catalytic metal deposited on a substrate. The catalytic metal is formed in clusters having a size of from 2 to 150 atoms. In another aspect, the clusters may have a spacing of from 2 to 100 nanometers between adjacent metal clusters. Further, in another aspect, the metal clusters which comprise the catalyst have a size distribution in which 70% of the clusters are within 0.6 nm of the average diameter and 99% of the particles are within 1.5 nm of the average diameter.

Supported catalysts with controlled metal cluster size

Compositions which contain a titania component have been found which provide reduction of sulfar levels in the gasoline resulting from FCC processes (and other cracking processes conducted in the absence of added hydrogen) without the need for feedstock pretreatments nor added hydrogen. The compositions preferably also contain an alumina supported Lewis acid component. These compositions are preferably used as particles in admixture with catalytic cracking catalyst particles in the circulating catalyst inventory.

Compositions for use in catalytic cracking to make reduced sulfur

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Columbia, SC, United States of America

Michael D Amiridis