Borealis Technology Oy

Borealis Ag

Michael Bartke

Peter Denifl

Erik Van Praet

Thomas Garoff

Marja Mustonen

Kari Pesonen

Marita Oksman

Sameer Vijay

Lauri Huhtanen

Pertti Elo

Mikko Lylykangas

Petri Lehmus

Pasi Matikainen

Tom Elovirta

Jeannette Aumo

The present application provides a process for polymerizing at least one olefin in the presence of a polymerization catalyst, including: (A) continuously introducing a first liquid with a transition metal compound, an organometallic compound, and a solvent and a second liquid into an emulsification stage, (B) continuously withdrawing the emulsion and directing it into a solidification stage to form a slurry with a solid polymerization catalyst component, (C) continuously recovering the solid polymerization catalyst component, (D) directing the solid polymerization catalyst component into a first prepolymerization stage with a monomer and a second liquid to form a slurry, (E) recovering a prepolymerized solid polymerization catalyst component, (F) continuously introducing the prepolymerized solid polymerization catalyst component into a second prepolymerization stage with an olefin monomer to form a prepolymerized catalyst, and (G) continuously withdrawing the prepolymerized catalyst and directing it into a subsequent polymerization stage with at least one olefin monomer.

Process for olefin polymerization

This invention relates to a process for the preparation of an olefin polymerization catalyst, to the use of the catalyst in olefin polymerization and to the catalyst and polymers obtained. In particular, the invention relates to the preparation of a catalyst comprising an organometallic compound of a transition metal of Group 3 to 10 of the Periodic Table (IUPAC) by a semi-continuous or continuous process.

Process for the preparation of an olefin polymerisation catalyst

The invention provides a process for producing an olefin polymerization catalyst, comprising an organometallic compound of a transition metal or of an actinide or lanthanide, in the form of solid catalyst particles, comprising forming a liquid/liquid emulsion system which comprises a solution of one or more catalyst components dispersed in a solvent immiscible therewith; and solidifying said dispersed phase to convert said droplets to solid particles comprising the catalyst and optionally recovering said particles.

Production of olefin polymerization catalysts

The invention provides a process for producing an olefin polymerisation catalyst, comprising suspending a porous particulate support material in a liquid/liquid two phase system, which comprises a solution of one or more catalyst components and an inert solvent immiscible therewith, to impregnate said solution into the pores of said support material, wherein the active transition metal concentration in the support is from 0.001 to 10% by weight of the dry catalyst system.

Production of supported olefin polymerisation catalysts

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Järvenpää, Finland

Michael Bartke